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Nassau Louvered Door
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1 LouverType
2 Material
3 Thickness
4 Width  "
5 Length  "
6 Finish
7 JambType
8 Casing
Estate Millwork Nassau Louvered Door In Poplar 1 3/8" X 32" X 80". Unfinished)

Quickly Design your Maple Louvered Doors

1 LouverType
2 Material
3 Thickness
4 Width  "
5 Length  "
6 Finish
7 JambType
8 Casing
Pro

Nassau Louvered Door

  • Beautiful Mortise & Tenon Joinery
  • Elegant Styling
  • Solid Hardwood Construction
  • Fully Custom
  • Hand Crafted in USA
  • Factory Direct
  • Expert Customer Support

$ 762.52 Each. As Configured

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Premium Quality Maple Louvered Maple Doors

CAD Drawing of Louvered Doors

Let Maple Doors Grace your Home

If you desire something unique and beautiful for your home or condo, explore Estate Millwork's custom maple door collection. When you purchase a custom entryway or door from our company, you are receiving an expertly crafted work of pure maple wood that, with proper care, can last for years.

Why Maple Wood Makes a Great Door

Maple wood means natural beauty: In nature, maple wood is a gorgeous, deep cream color with distinctive whorl-like stripes and markings. This highly versatile wood looks great stained, painted, or left natural. Consider wood-tone stains or a sheer gloss for your custom maple door.

Maple wood is strong and sturdy: Maple wood is very split-resistant and dent-proof. It is also fire-resistant, which makes it a logical choice for a custom maple door. Outdoors, maple wood can resist wildly varying weather conditions.

Maple Doors Made Pure and Green: Estate Millwork

Unlike many other door manufacturers, our company insists upon genuine maple wood for each custom door we design. No particle-board pieces or cheap veneers are permitted in our doors, because only real maple wood lasts and lasts.

Environmental conservation is also very important to our company. We partner exclusively with domestic dealers and importers who endorse and practice sustainable maple harvesting. At our door-manufacturing plant, we strive to save fuel and heating oil, and to use surplus maple wood pieces in other doors and shutters.

Inside or Out, Real Maple Doors Hold Up

  • Exterior Maple Wooden Doors:

    If you want a custom entryway, maple is a great choice. Maple wood doors resist sun, hail, rain, and winds for decades. Add a bit of varnish or lacquer, and your custom maple door will grace your house with style.
  • Interior Maple Wood Doors:

    Our manufacturing company offers countless styles and varieties of maple wood doors, and all can be customized by customers. Submit sketches or AutoCAD drawings of your ideas, and our expert craftsmen will help you design the custom wood door you desire.
Oak Shutters

Every maple custom door we make is created from top-grade, sustainable-harvest hardwood.

Explore a Variety of Estate Millwork Custom Maple Wood Doors

  • Raised Panel and Flat Panel Maple Doors:

    Our collection of raised and flat panel maple doors offers you countless choices for customizing. Choose from raised panel maple doors like the Bolton Abbey and Kent, or pick from pleasing flat panel door styles like the Jefferson, Monroe, or Washington.
  • True Divided Light Maple Doors:

    If your ideal custom maple door includes a little bit of glass, consider the true divided light door style. Small squares of top-quality glass are set in strong, pure maple wood grilles, and all pieces are set inside a tough maple wood door frame. Like our other styles, the true divided light door can be customized to suit your needs.
  • Louvered Maple Custom Doors:

    Louvered doors are great options in muggy cities like Tampa and New Orleans. The slender maple slats, or louvers, distinguish the louvered door from other styles. Our maple doors are crafted of solid maple wood and careful mortise-and-tenon joinery, so you'll enjoy great air circulation and great value.
  • Mission Style Maple Wood Doors:

    Some people say mission wood doors remind them of a rustic tavern or restaurant. Others say these doors seem right at home in a post-WWII American home. If you.re looking for a unique touch to your home interior or exterior, the mission-style maple door might be the right fit.

Estate Millwork's collection of custom wood doors is made from the finest maple hardwood. To learn more about our door collections or our green plant, call or e-mail a customer service representative.

Louvered Pocket Doors are an Elegant Way to Divide Living Spaces

Louvered Doors can be ordered in a sliding or bypass configuration for closets or rooms whereby the louvered door is received by an opening in the wall, either on one or both sides of the opening. Commonly used for larger doors that partition walk in closets, rooms, or living spaces, pocket doors are a very convenient way to quickly separate or unify spaces. When open, the doors are not visible. Probably the most complicated method for installation, it often requires pre-planning, for the removal of studs and the addition of headers, and it is most economically done in new construction. However, it is a very common application in well-built older homes as well, and Estate Millwork can exactly match your existing pocket doors if they need to be replaced, or to be used in a remodeling.

Precision Crafted Louvered Doors Using State of the Art CNC Machinery

Solid Louvers

Each louver in our louvered doors is precision machined in a 5 head moulder that can be configured to mould any of our 3 standard production profiles, or custom profiles as specified by the customer. We offer 1/2" X 2 1/4", 3/8" X 1 3/4", and 1/4" X 1 1/4" bullnose profiles, but also have tooling for chevron, beveled, and other louver profiles. Whether the louvered door is to use fixed louver or operable louvers, we can even create custom tooling to match existing millwork, or to provide the ultimate in personalization and detailing.

True Louvered Door Mortises and Louver Mortises

Each louver in a fixed louvered door is seated in a 7/16" deep mortise in the door stile. Our CNC machining equipment be instantly programmed to program any variation of louver size, profile, pitch, and spacing, that gives us unlimited flexibility to match historic millwork, or to create custom louvered doors to a precise specification in terms of louver count, rail placement, and air flow. In the same pass as the louver mortises are being created, our equipment also creates the larger mortises for each rail in the door. Unlike many custom door manufacturers today, Estate Millwork does not use cheap dowels, veneers, screws, or biscuits. Instead we use old fashioned mortise and tenon joints, even though they are considered by other custom door manufacturers as too expensive. Because we have invested heavily in automation, our cost to produce highly custom louvered doors using solid materials and premium joinery is much lower than other manufacturers, hence: higher quality, lower price.

Solid Tenons

The tenons on both ends of each rail are engineered to give maximum stability to the louvered door frame, and when combined with our hardwood dowling, the door frame will stay together and be extremely stable, even without glue. But of course we use glue for added strength. For larger louvered doors, we use a 10 inch baserail that has two tenons and a third feather tenon for additional strength that connects the two main tenons. These tenons are precision machined on a propriety tenon machine that Estate Millwork designed and custom built. Our sophisticated mortise and tenon joinery preserves 100% of the quality of traditional mortise and tenon joinery at a fraction of the cost.



Wooden Doors Fabricated from Premium Lumber Grades

Solid Wood Doors Built with Premium Grade Lumber

Stain Grade Lumber

For our louvered door products ordered in stain grade, we use FAS clear hardwood grades for both domestic and imported lumber. For projects requiring environmentally sensitive grades, we also offer FSC certification when required. We procure all of our lumber electronically, and order only the FAS clear grades. Additionally, we pre-select and inspect each shipment of lumber, and moisture check to insure that it meets our 8% standard. And as part of our routine quality process, each board from a unit of lumber is inspected as part of our quality louvered door manufacturing process.

Paint Grade Lumber

Even our economical paint grade louvered doors are manufactured from FAS grade lumber. The FAS specification controls the type of defects that are permitted, including knots, which we exclude from our paint grade products. However, features that would be considered defects in stain grade products -- color streaks, mineral discoloration etc, are not pertinent in paint grade. Typically, we use Poplar and occasionally Oak and Soft Maple for our paint grade products.

Color and Grain Matching

For high end louvered doors, we can offer a pre-selection service whereby all of the lumber required for the entire louvered door job is picked, inspected, and designated to be assembled as a unit at one time, which often results in boards from the same tree ending up in the same door for maximum consistency. When specified we can also book match raised panels and flat panels when used in our louvered doors.

Milling and Sawing Specifications

For our highly discriminating louvered door customers, we can offer our various hardwood species to be sawn in certain way, to emphasize a desirable feature of the wood. If required, the door material can be specified as flat-sawn, quarter-sawn, rift-sawn or ribbon sawn. Talk with your Estate Millwork louvered door specialist to inquire about adding these specifications to your order.

Top Quality and Elegant Custom Wood Doors

Estate Millwork creates each custom wood door from your detailed specifications. We use premium materials, state of the art equipment, and an experienced, quality oriented staff to produce our doors. We follow each of the steps below to produce the finest wooden doors on the market.

Hand Selection and Inspection of Materials

Our lumber procurement process is computer driven so that we are sure to be getting the best possible price on the highest quality materials. Once your order is "green-lighted" for production in our plant, the lumber demand is compared to our shop inventory and automatic replenishment orders are placed if necessary. When production begins on each custom door, the material is hand selected and the best of our high quality stock is used for the solid stiles of the doors. Louvers and rails are generally selected from the same lot of material to afford the best match, within the natural variation of hardwoods.

Precision Ripping of Rails and Stiles

We minimize the costs of our high quality products by maximizing the yield on the rough lumber. Once the lumber of the appropriate thickness has been selected, it is passed through our ripping department where a specialized gang rip saw is used to get the maximum yield from each board. Our operators are trained to reject defective materials either during the selection process or during the sawing process, as some defects are latent and are not visible until the board is "opened up".

Hand Jointing of All Door Components

The next step is to hand joint each rough sawn board to get a true flat edge, and to relieve any internal stress in the solid wood. This is a step that is skipped by many modern door manufactures, but one that we believe is so important that we honor the tradition. Our most skilled craftsmen in the plant are responsible for this function which requires judgement, precision and experience. Lower quality door manufacturers skip this step, or use particle cores and veneers to fake the look of a real door. But by hand jointing each board, we insure that every other step in the process is operating on a flat, smooth board, and that the door will remain stable for its lifetime.

Precision moulding of all door components

Once the rails and stiles have been ripped to width and jointed on one face, we process them through a 5 headed moulder which reduces the wooden door components (rails, stiles, louvers) to their final cross sectional dimensions and profiles. We offer 3 stock louver sizes, but can customize them to any other size or profile. Again, at this phase, parts are inspected for defects to make sure that the final piece meets our high standards

Precision CNC Machining of Mortises, Tenons and Louver Slots

Because we do not cut corners, we also use old fashioned, but time tested joinery. Our doors are held together with true mortise and tenon joints, rather than the cheaper, less time consuming and lower quality options of dowels, screws, or biscuits. Our mortise and tenon joints are so precise and tight fitting that gluing the doors is not even necessary, they hold themselves together. Our CNC eqiupment is accurate to .001 inch, and is automatically programmed by our advanced plant management system that monitors your order as it proceeds through each department. Our CNC operators are highly skilled and go through a year of specialized on the job training where they learn the safe operation of the equipment, and advanced techniques like radius and pattern machining.

Hand Assembly by Experienced Craftsmen

Once all of the custom door parts are completely machined, they are pre-sanded and then hand assembled by a team of meticulous craftsmen. On fixed louver doors, the louvers are hand beveled and inserted into the deep seat louver mortises in the stiles, and then the entire door is clamped in a clamping system while the pegs are drilled into the tenons. Operable Louver doors are assembled in a similar fashion, where each louver is set in a nylon bushing for maximum life, and a custom louver rod is attached to the louvers to give trouble free, friction free operation for many years.

Machine Sanding to tolerance

Once the door has been completely assembled, it goes through our machine sanding department -- giant sanders big enough to sand garage doors are used for multiple passes to bring the surfaces to their final dimensions and grit. In most cases our doors are machine sanded to 150 which removes most visible roughness.

Hand Sanding.

The final step in our process is the hand sanding of the doors to break edges, and to finish sand areas that are not sanded by the machine process. Our finishers are the best in the business and during this phase, they carefully inspect the finished product and either prepare it for paint or stain, or carefully pack the door for shipment.


Maple a True Hardwood

Maple Wood Grain

Maple is one of the widest spread species in North America and can be found in nearly every region of the continent. Maple is very hard for a domestic wood and is widely used in cabinetry and flooring, and its light blond color makes it a great species for matching any decor. It is a fine-pored wood with a very tight grain the sapwood is almost white, and Maple is one of the only trees for which the sapwood is almost as highly prized as the heartwood.

The wood's high density and hardness mean that Maple can be harsh on cutting edges, but Maple will maintain a hard, crisp edge for mouldings. The wood is quite stable, thereby making it perfect for flooring applications. Because of the tight grain, however, stains, dyes, and wax will not penetrate very deeply; therefore, surface film finishing options like varnish and lacquer are the preferred finishing methods.


MaterialMaplePremium FAS Clear GradeRot Resistant, Insect Resistant Premium Exterior Lumber
Joinery3/4" X 3"True Mortise & Tenon,Strongest solid wooden joint
Frame Thickness1 3/8 "Solid WoodRigid Integrity
Stile Width5 "Hand JointedVertical Stability
Base Rail10 "BalanceArchitecturally Correct
Crown Rail5 "BalanceHistorically Accurate
Louvers 1/2 " X 2 1/4 "Solid, BullnoseTraditional Detail
Louver Pitch-67.5 DegreesFixed LouversSturdy, Air flow
Louver Spacing1.875 "Variable OptionsCustomizable
FinishMachine Sand 120, Hand Sanded 150Drum,Edge & Palm sandedTop quality hand finish
PackingFoam Wrapped in Custom Built Carton1/8" Foam, 3/16 Trim Sheet 100lbProtection against damage in transit.
Louvered Doors Picture