CHOOSE DOOR TYPE
Every door is carefully crafted with true mortise-and-tenon joinery, premium hardwoods and furniture-grade attention to detail.
LEARN MORE ABOUT OUR PROCESS →Every door is made to order in our Allegheny Mountains shop, cut to your exact width and height and joined with traditional mortise-and-tenon construction — not veneer over a hollow core. Choose your style, hardwood, dimensions and finish above, and the designer prices your door instantly as you build it.
We build both interior and exterior doors in paint-grade poplar and stain-grade hardwoods — red and white oak, maple, cherry, walnut, mahogany, sapele and more — in any size, with no minimum order.
A real wood door is a single, structural piece of joinery — stiles, rails and panels of solid hardwood locked together with mortise-and-tenon joints. It carries weight, takes a lockset, resists sagging and can be planed and refinished for the life of the building. Hollow-core and veneer-over-MDF doors do none of that.
We mill from rough kiln-dried stock at 6–8% moisture content and hand-select every board for straight grain, minimal defects and consistent color before it enters production. Paint-grade poplar, the oaks, maple, cherry, walnut, mahogany and sapele are all in regular inventory, with exterior-rated Azek for weather-exposed openings.
Every joint uses true mortise-and-tenon construction — no pocket screws, no biscuits, no dowels. We cut clean profiles on CNC routers and shapers, glue every joint with waterproof adhesive and reinforce critical connections. The result is a door that operates smoothly and holds square for generations.
Interior doors take the widest material and finish selection; exterior doors are built from durable species with exterior-rated adhesive and finish. Every door ships with a 150-grit final sand ready for your chosen finish, or primed, painted and finished by us on request.
Solid doors suit passages, closets, pantries, bathrooms and room dividers. Depending on style and hardware they hang as hinged, pocket, sliding, bypass or paired doors, in single or double configurations — the designer above shows the valid sizes, jamb types and options for each build.
Interior openings allow the widest material and finish selection. Exterior or high-humidity openings require a durable species or Azek, compatible adhesive and finish, and detailing suited to the exposure. Contact us when climate or coastal conditions affect the specification.
Choose paint-grade or stain-grade construction. Stock is conditioned for stable fabrication, then selected for color and grain consistency; matching and sequencing can be discussed for prominent multi-door installations.
We machine solid door profiles with dedicated tooling and can evaluate custom profiles, proportions and historic requirements. Matching shutters, cabinet doors, drawer fronts and related millwork can be specified together. Call 412-641-0177 for assistance.
Architects, builders and discerning homeowners specify Estate Millwork because we mill premium hardwood from rough stock in Pennsylvania, controlling quality, moisture, fresh glue surfaces and climate throughout production.
Our doors use precise joinery, true mortise-and-tenon construction, custom sizing and American manufacture. Priming, painting and finishing options are available where appropriate.
Custom Bathroom Doors · Made in Pennsylvania
A bathroom door has two jobs the rest of the house doesn't ask of a door: it has to give privacy while letting a humid room breathe, and it has to hold its finish in air that swings from steamy to dry every day. Estate Millwork builds both solid-panel bathroom doors for full privacy and louvered doors that ventilate a bath or water closet, each machined to your exact opening.
Choose the construction, species and finish above — paint-grade poplar for a crisp painted look, or a moisture-tolerant hardwood — and the designer prices your door instantly. No stock sizes, no minimum order.
DESIGN & PRICE YOUR BATHROOM DOOR
Form + Function
Louvered doors are the classic choice for bathrooms, water closets and adjoining laundry because the angled slats let a damp room exhaust moisture while still screening the view. Where full privacy or sound control matters more than airflow, a solid raised- or flat-panel door is the better call. Both are built to the same furniture-grade tolerances so the door swings true and latches cleanly, and both can be paired with the hardware and swing your layout needs.
True Craftsmanship
Bathrooms are hard on doors, so ours are built to take it. Louvers are individually seated into a mortise-and-tenon frame — not stapled into a groove — and every joint uses waterproof adhesive. Paint-grade doors are constructed from stable, tight-grained poplar that takes a hard enamel finish and resists the swelling that makes a cheap door stick in a steamy room. Seal the door on all edges and it will keep its fit and finish for years.
CONFIGURE YOURSThe Material
Most bathroom doors are painted to match trim, and for that we recommend paint-grade poplar: dimensionally stable, smooth, and ideal under enamel. If you want a stained wood door in a powder room or spa bath, we can build in a moisture-tolerant species and advise on a finish system that will hold up to humidity. We hand-select and condition every board before it enters production. Call 412-641-0177 to talk through the right build for your bath.
Louvered, raised panel, flat panel and combination doors; single, pocket and bypass configurations for tight bathroom layouts. Valid options appear live in the designer.
Doors ship unfinished, primed or finished. For baths we recommend priming all six sides and a durable enamel or moisture-tolerant finish; we can prime or paint before shipping.
Odd rough opening, pocket-door frame, or a matched set across a suite of baths? Call 412-641-0177 and we'll spec size, louver pitch, swing and finish.
Specifications & Ordering
Yes — louvered doors ventilate a humid bath or water closet while still screening the view, which is why they're a longstanding bathroom choice. Where privacy or sound control matters more, a solid panel door is better.
Not when it's built right. Our paint-grade doors use stable, tight-grained poplar and true joinery, and sealing all six edges keeps the door dimensionally stable in a steamy room.
Yes. We build bathroom doors in single, pocket and bypass configurations to fit tight layouts — set the configuration in the designer for live pricing.
Most bathroom doors are painted; for that we recommend paint-grade poplar. For a stained look we can build a moisture-tolerant hardwood and advise on the finish system.
Yes. Every door is made to order to your dimensions with no minimum quantity.
Choose louvered or solid, enter your opening, and see live pricing from the working designer above.
START DESIGNING