Although our Louvered shutters can be ordered in a variety of materials, for use we recommend Spanish Cedar, the only Cedar that is an actual hardwood. Known for its durability, strength, and resistance to rot, fungus and insects, this premium material is used both in the rail and stile frames of the louvered shutters, as well as the actual SpanishCedar louvers. Estate Millwork uses domestic and imported hardwoods from sustainable forests, and has invested heavily in technology and software to maximize the yield and quality of our rough SpanishCedar lumber. Our Spanish Cedar is kiln dried to an exacting 6% moisture content, and the process of converting the rough lumber into finished dimensional stock is executed by Estate Millwork craftsmen, giving us the maximum control over the quality of our shutters.
Once our rough SpanishCedar lumber has been processed to the correct dimensions for the final shutter, our craftsmen begin the machining or milling processes that are involved in the high quality construction technique that we use, moritse and tenon joinery. The ends of each rail are machined with a beefy 2" tenon, and the stiles are machined with mortises to receive the tenons, as well as the deep set hardwood louvers. After the computer controlled machining is completed, each louvered shutter is assembled, by hand. The tenons are fit into the mortises with 1/64" accuracy, the louvers are set in the deep louver mortises on the stiles, and everything is held fast with premium wood glues and our special, house made hardwood pegs. The hardwood cedar pegs hold the frame together, and are the strongest, oldest, longest lasting wood joint known to the art of joinery.
Our website is a starting point to quickly design and price SpanishCedar louvered shutters. In addition to specifying the dimensions, style and material, customers can request radius tops, operable louvers, custom rail placements and frame designs. We are able to achieve a premium quality product at a very affordable price, usually less than any of our competitors, by our investment in technology, craftsmanship, and scale of operations. You can browse the online Shutters designs in the catalog, or interact with our shutter designer to get instant pricing, including discounts, on line. There are many other applications for louvered shutters, including room partitions, toilet room doors, closets, awnings and others, so please contact Estate Millwork with any questions or design ideas that you have.
Despite its name, Spanish Cedar is not Spanish nor Cedar but a hardwood. Spanish Cedar comes from the Meliaceae family, and is similar to Genuine Mahogany in its beautiful coloration, attractive grain pattern, and great workability. The grain of Spanish Cedar is usually quite straight and works well with both hand and power tools.
Known for its distinctively strong cedar smell Spanish Cedar is also known as Cigar-box Cedar, the wood’s natural aroma repels insects, and the high resin count makes it very weather and rot resistant. Due to its low density, the lumber is quite lightweight, which makes this wood highly sought after as a high quality exterior grade species.
|Material||SpanishCedar||Premium FAS Clear Grade||Rot Resistant, Insect Resistant Premium Exterior Lumber|
|Joinery||3/4" X 3"||True Mortise & Tenon,||Strongest solid wooden joint|
|Frame Thickness||1 5/16 "||Solid Wood||Rigid Integrity|
|Stile Width||2 1/2 "||Hand Jointed||Vertical Stability|
|Base Rail||4 "||Balance||Architecturally Correct|
|Crown Rail||2 1/2 "||Balance||Historically Accurate|
|Louvers||3/8 " X 1 3/4 "||Solid, Bullnose||Traditional Detail|
|Louver Pitch||67.5 Degrees||Fixed Louvers||Sturdy, Air flow|
|Louver Spacing||1.375 "||Variable Options||Customizable|
|Applications||Built to your requirements|
|Finish||Machine Sand 120, Hand Sanded 150||Drum,Edge & Palm sanded||Top quality hand finish|
|Packing||Foam Wrapped in Custom Built Carton||1/8" Foam, 3/16 Trim Sheet 100lb||Protection against damage in transit.|