Louvered Nassau Door

  • Beautiful Mortise & Tenon Joinery
  • Elegant Styling
  • Solid Hardwood Construction
  • Fully Custom
  • Hand Crafted in USA
  • Factory Direct
  • Expert Customer Support

Each. As Configured

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Quickly Design your Mahogany Louvered Doors

2 Material
3 Thickness
4 Width   "
5 Length   "
6 Finish
7 JambType
8 Casing

1 3/8" X 32" X 80" Louvered Nassau Door In Mahogany. Unfinished)

Premium Quality Mahogany Louvered Doors

Wireframe image of Louvered Doors

Superior Louvered Door Construction

Louvered Doors custom made by Estate Millwork are premium grade solid wood doors and are easy to order online. Our mill uses 18th century joinery methods in a 21st century manufacturing plant. Our solid wood louvered doors can be fabricated with operable or fixed louvers in a variety of configurations and species of wood including poplar, cedar, mahogany, cherry, maple, oak, and teak. A marriage of cutting edge automation and old world craft allow us to produce the highest quality wooden louver doors on the market with competitive pricing.

Premium Quality Details

Our premium quality doors are specified by architects, builders and discriminating homeowners because we use clear FAS premium grade hardwoods. All are milled from rough stock by Estate Millwork craftsmen to insure complete control of quality, moisture content, fresh surfaces for glue and climate control.

Both interior and exterior louvered doors feature solid hardwood authentic hand-crafted construction, double tongued and feather tenoned base rails, deep pocket mortise and tenon joinery, floating panel frames, deep seated louvers, custom sizing, historic profiles and proportions, and are 100% American made. Many factory priming, painting, and finishing options are available for our louver doors.

Advantages of Our Custom Louvered Doors

Our doors are whole cut from one piece of wood, ensuring superior quality and durability, unlike many of our competitors. The high level of customization that can be achieved with our capabilities ensures that you receive a door with the following benefits:

Energy Efficient - Whole cut solid wood is used to fabricate all of our louvered doors. This ensures that there are no cracks, low quality joints, thin filler wood, or other inferior milling techniques that can cause doors to seep warm air in the winter or cool air in the summer. Couple this with the ability to design a custom door that fits your entryway seamlessly, and you will have one of the most energy efficient wooden louvered doors available.

Superior Durability - Only the finest quality, FAS premium grade hard woods are used in both our exterior and interior wooden louver doors. Choose from cedar wood, mahogany wood, cherry wood, maple wood, poplar wood, teak wood and oak wood. Different wood types are suited for different climates and environments. If you have questions about which woods are best suited for louvered doors for your location, please feel free to call our custom door specialists at 1.866.322.0040 for assistance.

Fully Customizable - Get exactly what you want with our online custom tools, over the phone with our custom door specialists, or on your own. Choose the wood type for your louvered door, louver style, size, finish, hardware and more. We even make fully custom wooden louver doors from your sketches. Our state of the art milling process and traditional, old world techniques come together to provide you with the elegant look that matches your interior or exterior decor perfectly.

Questions? If you have any questions about our interior wooden doors, exterior wooden doors, or custom louvered door design process, please call 1.866.322.0040 and one of our custom door design experts will help you for free with no obligation!

Louvered Pocket Doors are an Elegant Way to Divide Living Spaces

Louvered Doors can be ordered in a sliding or bypass configuration for closets or rooms whereby the louvered door is received by an opening in the wall, either on one or both sides of the opening. Commonly used for larger doors that partition walk in closets, rooms, or living spaces, pocket doors are a very convenient way to quickly separate or unify spaces. When open, the doors are not visible. Probably the most complicated method for installation, it often requires pre-planning, for the removal of studs and the addition of headers, and it is most economically done in new construction. However, it is a very common application in well-built older homes as well, and Estate Millwork can exactly match your existing pocket doors if they need to be replaced, or to be used in a remodeling.

Top Quality and Elegant Custom Wood Doors

Estate Millwork creates each custom wood door from your detailed specifications. We use premium materials, state of the art equipment, and an experienced, quality oriented staff to produce our doors. We follow each of the steps below to produce the finest wooden doors on the market.

Hand Selection and Inspection of Materials

Our lumber procurement process is computer driven so that we are sure to be getting the best possible price on the highest quality materials. Once your order is "green-lighted" for production in our plant, the lumber demand is compared to our shop inventory and automatic replenishment orders are placed if necessary. When production begins on each custom door, the material is hand selected and the best of our high quality stock is used for the solid stiles of the doors. Louvers and rails are generally selected from the same lot of material to afford the best match, within the natural variation of hardwoods.

Precision Ripping of Rails and Stiles

We minimize the costs of our high quality products by maximizing the yield on the rough lumber. Once the lumber of the appropriate thickness has been selected, it is passed through our ripping department where a specialized gang rip saw is used to get the maximum yield from each board. Our operators are trained to reject defective materials either during the selection process or during the sawing process, as some defects are latent and are not visible until the board is "opened up".

Hand Jointing of All Door Components

The next step is to hand joint each rough sawn board to get a true flat edge, and to relieve any internal stress in the solid wood. This is a step that is skipped by many modern door manufactures, but one that we believe is so important that we honor the tradition. Our most skilled craftsmen in the plant are responsible for this function which requires judgement, precision and experience. Lower quality door manufacturers skip this step, or use particle cores and veneers to fake the look of a real door. But by hand jointing each board, we insure that every other step in the process is operating on a flat, smooth board, and that the door will remain stable for its lifetime.

Precision moulding of all door components

Once the rails and stiles have been ripped to width and jointed on one face, we process them through a 5 headed moulder which reduces the wooden door components (rails, stiles, louvers) to their final cross sectional dimensions and profiles. We offer 3 stock louver sizes, but can customize them to any other size or profile. Again, at this phase, parts are inspected for defects to make sure that the final piece meets our high standards

Precision CNC Machining of Mortises, Tenons and Louver Slots

Because we do not cut corners, we also use old fashioned, but time tested joinery. Our doors are held together with true mortise and tenon joints, rather than the cheaper, less time consuming and lower quality options of dowels, screws, or biscuits. Our mortise and tenon joints are so precise and tight fitting that gluing the doors is not even necessary, they hold themselves together. Our CNC eqiupment is accurate to .001 inch, and is automatically programmed by our advanced plant management system that monitors your order as it proceeds through each department. Our CNC operators are highly skilled and go through a year of specialized on the job training where they learn the safe operation of the equipment, and advanced techniques like radius and pattern machining.

Hand Assembly by Experienced Craftsmen

Once all of the custom door parts are completely machined, they are pre-sanded and then hand assembled by a team of meticulous craftsmen. On fixed louver doors, the louvers are hand beveled and inserted into the deep seat louver mortises in the stiles, and then the entire door is clamped in a clamping system while the pegs are drilled into the tenons. Operable Louver doors are assembled in a similar fashion, where each louver is set in a nylon bushing for maximum life, and a custom louver rod is attached to the louvers to give trouble free, friction free operation for many years.

Machine Sanding to tolerance

Once the door has been completely assembled, it goes through our machine sanding department -- giant sanders big enough to sand garage doors are used for multiple passes to bring the surfaces to their final dimensions and grit. In most cases our doors are machine sanded to 150 which removes most visible roughness.

Hand Sanding.

The final step in our process is the hand sanding of the doors to break edges, and to finish sand areas that are not sanded by the machine process. Our finishers are the best in the business and during this phase, they carefully inspect the finished product and either prepare it for paint or stain, or carefully pack the door for shipment.


Mahogany, a Hallmark of Fine Work

Mahogany Wood Grain

When Mahogany first became popular in the western world, it was exclusively sourced Central and South America, but as supply began to dwindle due to poor logging practices, manufacturers began to search for alternatives. Today we find Mahogany still as a primary species used in fine furniture making but also so much more. Mahogany is a great exterior wood option as it is much lighter weight than many of its comtemport counterparts. Its stability makes it a great option for windows and doors and the clear quality and easy workability of the species makes for outstanding millwork where find details are needed.

Mahogany is an outstanding wood to work with and has experienced recent popularity as an exterior wood, it is used extensively by window and door manufacturers due to its exceptional moisture and rot resistance. Many cabinet and furniture makers prize the wood not only for its durability, but also for its ease of machining and its deep, rich color. As it was hundreds of years ago Mahogany still remains a hallmark of fine work.


MaterialMahoganyPremium FAS Clear GradeRot Resistant, Insect Resistant Premium Exterior Lumber
Joinery3/4" X 3"True Mortise & Tenon,Strongest solid wooden joint
Frame Thickness1 3/8 "Solid WoodRigid Integrity
Stile Width5 "Hand JointedVertical Stability
Base Rail10 "BalanceArchitecturally Correct
Crown Rail5 "BalanceHistorically Accurate
Louvers 1/2 " X "Solid, BullnoseTraditional Detail
Louver Pitch67.5 DegreesFixed LouversSturdy, Air flow
Louver Spacing1.875 "Variable OptionsCustomizable
FinishMachine Sand 120, Hand Sanded 150Drum,Edge & Palm sandedTop quality hand finish
PackingFoam Wrapped in Custom Built Carton1/8" Foam, 3/16 Trim Sheet 100lbProtection against damage in transit.
Louvered Doors Picture