CHOOSE DOOR TYPE
Every door is carefully crafted with true mortise-and-tenon joinery, premium hardwoods and furniture-grade attention to detail.
LEARN MORE ABOUT OUR PROCESS →Every door is made to order in our Allegheny Mountains shop, cut to your exact width and height and joined with traditional mortise-and-tenon construction — not veneer over a hollow core. Choose your style, hardwood, dimensions and finish above, and the designer prices your door instantly as you build it.
We build both interior and exterior doors in paint-grade poplar and stain-grade hardwoods — red and white oak, maple, cherry, walnut, mahogany, sapele and more — in any size, with no minimum order.
A real wood door is a single, structural piece of joinery — stiles, rails and panels of solid hardwood locked together with mortise-and-tenon joints. It carries weight, takes a lockset, resists sagging and can be planed and refinished for the life of the building. Hollow-core and veneer-over-MDF doors do none of that.
We mill from rough kiln-dried stock at 6–8% moisture content and hand-select every board for straight grain, minimal defects and consistent color before it enters production. Paint-grade poplar, the oaks, maple, cherry, walnut, mahogany and sapele are all in regular inventory, with exterior-rated Azek for weather-exposed openings.
Every joint uses true mortise-and-tenon construction — no pocket screws, no biscuits, no dowels. We cut clean profiles on CNC routers and shapers, glue every joint with waterproof adhesive and reinforce critical connections. The result is a door that operates smoothly and holds square for generations.
Interior doors take the widest material and finish selection; exterior doors are built from durable species with exterior-rated adhesive and finish. Every door ships with a 150-grit final sand ready for your chosen finish, or primed, painted and finished by us on request.
Solid doors suit passages, closets, pantries, bathrooms and room dividers. Depending on style and hardware they hang as hinged, pocket, sliding, bypass or paired doors, in single or double configurations — the designer above shows the valid sizes, jamb types and options for each build.
Interior openings allow the widest material and finish selection. Exterior or high-humidity openings require a durable species or Azek, compatible adhesive and finish, and detailing suited to the exposure. Contact us when climate or coastal conditions affect the specification.
Choose paint-grade or stain-grade construction. Stock is conditioned for stable fabrication, then selected for color and grain consistency; matching and sequencing can be discussed for prominent multi-door installations.
We machine solid door profiles with dedicated tooling and can evaluate custom profiles, proportions and historic requirements. Matching shutters, cabinet doors, drawer fronts and related millwork can be specified together. Call 412-641-0177 for assistance.
Architects, builders and discerning homeowners specify Estate Millwork because we mill premium hardwood from rough stock in Pennsylvania, controlling quality, moisture, fresh glue surfaces and climate throughout production.
Our doors use precise joinery, true mortise-and-tenon construction, custom sizing and American manufacture. Priming, painting and finishing options are available where appropriate.
Custom Wood Entry Doors · Made in Pennsylvania
An entry door is the first thing a visitor touches and the face your home shows the street, so it has to look substantial and stand up to weather for decades. Estate Millwork builds solid hardwood entry doors to your exact rough opening — single doors, matched pairs and full sidelight-and-transom configurations — using the same true mortise-and-tenon construction we put into every product, never veneer over a hollow core.
Choose a weather-tolerant species, panel layout, thickness and finish above and the designer prices your entry door instantly as you build it. There are no fixed stock sizes and no minimum order.
DESIGN & PRICE YOUR ENTRY DOOR
Form + Curb Appeal
A front entry sets the architectural tone of the whole facade, and solid wood carries a depth and shadow line that fiberglass and steel skins only imitate. A raised- or flat-panel entry door lets you match the proportion of the opening to the period of the house — Federal, Colonial, Craftsman or contemporary — and the mass of a true solid door reads as quality the moment it is opened. Every Estate Millwork entry door is precision-machined to your exact dimensions so it hangs true and seals cleanly in its jamb.
True Craftsmanship
Exterior doors take the full punishment of sun, rain and daily use, so joinery matters more here than anywhere else in the house. Every joint is true mortise-and-tenon — no pocket screws, no dowels — set with waterproof adhesive and, on the critical rails, reinforced with hardwood pegs. Stiles and rails are milled from thick, kiln-dried stock so the door resists warp and twist across seasons. The result is an entry door built to outlast the building it hangs in.
CONFIGURE YOURSThe Material
Not every hardwood belongs outdoors. For exposed and coastal entries we steer customers toward naturally durable species — mahogany, Spanish cedar, white oak and western red cedar — that resist rot and movement, or toward paint-grade construction sealed on all six sides. We hand-select each board for straight grain and consistent color, condition it to 6–8% moisture, and can advise on the right species, thickness and finish system for your climate and exposure. Call 412-641-0177 for help specifying a door for a demanding opening.
Single doors, matched pairs, Dutch doors, and openings with sidelights or transoms. Valid sizes, thicknesses and hardware prep are shown live in the designer as you build.
Doors ship unfinished, primed or fully finished. We recommend a durable exterior finish system and sealing all edges; we can prime or paint before shipping to protect the door in transit and on site.
Restoring a historic entry or matching an unusual opening? Call 412-641-0177. We can review panel layout, rail widths, jamb depth, weatherstrip prep and whole-facade consistency.
Specifications & Ordering
Yes. Every entry door is made to order to your specified width, height and thickness with no minimum quantity. Enter your dimensions in the designer above for valid options and live pricing.
Naturally durable species such as mahogany, Spanish cedar, white oak and western red cedar perform best in exposed and coastal conditions; paint-grade construction sealed on all sides is also an option. Contact us to match a species to your climate.
Yes. We build single doors, matched pairs and full sidelight-and-transom entry systems, all machined to your rough opening.
From solid, kiln-dried hardwood with true mortise-and-tenon joinery, waterproof adhesive and pegged critical joints — built by hand in our Pennsylvania shop.
Yes. Entry doors ship unfinished, primed, or fully painted/finished to your specification so they arrive protected and ready to hang.
Choose your style, enter your exact opening, and see live pricing from the working designer above.
START DESIGNING