Create a door built to your exact opening. Choose the construction, hardwood, dimensions and finish—then see live geometry and pricing.
CHOOSE DOOR TYPE
Every door is carefully crafted with true mortise-and-tenon joinery, premium hardwoods and furniture-grade attention to detail.
LEARN MORE ABOUT OUR PROCESS →Every door is made to order in our Allegheny Mountains shop, cut to your exact width and height and joined with traditional mortise-and-tenon construction — not veneer over a hollow core. Choose your style, hardwood, dimensions and finish above, and the designer prices your door instantly as you build it.
We build both interior and exterior doors in paint-grade poplar and stain-grade hardwoods — red and white oak, maple, cherry, walnut, mahogany, sapele and more — in any size, with no minimum order.
A real wood door is a single, structural piece of joinery — stiles, rails and panels of solid hardwood locked together with mortise-and-tenon joints. It carries weight, takes a lockset, resists sagging and can be planed and refinished for the life of the building. Hollow-core and veneer-over-MDF doors do none of that.
We mill from rough kiln-dried stock at 6–8% moisture content and hand-select every board for straight grain, minimal defects and consistent color before it enters production. Paint-grade poplar, the oaks, maple, cherry, walnut, mahogany and sapele are all in regular inventory, with exterior-rated Azek for weather-exposed openings.
Every joint uses true mortise-and-tenon construction — no pocket screws, no biscuits, no dowels. We cut clean profiles on CNC routers and shapers, glue every joint with waterproof adhesive and reinforce critical connections. The result is a door that operates smoothly and holds square for generations.
Interior doors take the widest material and finish selection; exterior doors are built from durable species with exterior-rated adhesive and finish. Every door ships with a 150-grit final sand ready for your chosen finish, or primed, painted and finished by us on request.
Solid doors suit passages, closets, pantries, bathrooms and room dividers. Depending on style and hardware they hang as hinged, pocket, sliding, bypass or paired doors, in single or double configurations — the designer above shows the valid sizes, jamb types and options for each build.
Interior openings allow the widest material and finish selection. Exterior or high-humidity openings require a durable species or Azek, compatible adhesive and finish, and detailing suited to the exposure. Contact us when climate or coastal conditions affect the specification.
Choose paint-grade or stain-grade construction. Stock is conditioned for stable fabrication, then selected for color and grain consistency; matching and sequencing can be discussed for prominent multi-door installations.
We machine solid door profiles with dedicated tooling and can evaluate custom profiles, proportions and historic requirements. Matching shutters, cabinet doors, drawer fronts and related millwork can be specified together. Call 412-641-0177 for assistance.
Architects, builders and discerning homeowners specify Estate Millwork because we mill premium hardwood from rough stock in Pennsylvania, controlling quality, moisture, fresh glue surfaces and climate throughout production.
Our doors use precise joinery, true mortise-and-tenon construction, custom sizing and American manufacture. Priming, painting and finishing options are available where appropriate.