Bastille French Door 1 3/8" X 32" X 80"

1

Bastille French Door
Maple Unfinished-PaintGrade.
1 3/8" X 32" X 80"

$996.19 Each.

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Premium High Quality Maple French Doors


Introducing our collection of premium wood French doors - where timeless elegance meets craftsmanship at its finest. These exquisite doors not only enhance the aesthetics of your living spaces but also provide functional benefits like natural light, seamless transitions, and lasting durability. Dive into the beauty and luxury of premium wood French doors in this comprehensive guide.

Unmatched Craftsmanship: Our premium wood French doors are a testament to impeccable craftsmanship. Each door is meticulously handcrafted by skilled artisans, reflecting their unwavering attention to detail and dedication to precision. Crafted from top-tier wood materials, these doors are built to stand the test of time, ensuring your investment remains a centerpiece of your home.

Customized Elegance: Experience the freedom of design with our premium wood French doors. Choose from a selection of high-quality wood species, finishes, and styles to seamlessly complement your interior or exterior. Whether your home is traditional, modern, or anything in between, our made-to-order options empower you to create doors that are uniquely yours.

Abundant Natural Light: Invite the beauty of the outdoors in with premium wood French doors. The expansive glass panes allow an abundance of natural light to flood your spaces, creating an inviting and cheerful ambiance. Whether it's a sunlit living room or a cozy breakfast nook, these doors transform your home into a bright and welcoming sanctuary.

Seamless Transitions: Create a seamless flow between indoor and outdoor spaces with wood French doors. These doors blur the line between your interior and your patio, garden, or balcony, allowing for easy transitions and effortless entertaining. Experience the beauty of bringing the outdoors closer, all while enjoying the comfort of your home.

Privacy and Sound Control: Enjoy the versatility of premium wood French doors, which can provide privacy and sound control when needed. When closed, they create an effective barrier, ensuring your personal spaces remain private. These doors also help reduce noise transmission, making them ideal for bedrooms, offices, and media rooms.

Durability and Longevity: Our premium wood French doors are engineered to withstand the rigors of time and weather. They are resistant to warping, cracking, and wear, ensuring they maintain their beauty and functionality for generations to come. Invest in doors that will endure, adding both value and sophistication to your home.

Low Maintenance, High Value: Maintaining the beauty and functionality of our wood French doors is effortless. Regular cleaning and occasional inspections are all that's required to keep them looking pristine. Unlike other home upgrades, these doors don't demand frequent replacement, making them a cost-effective and valuable investment.

Traditional French Doors, Exquisitely Made

Estate Millwork is one of the few french door builders left in America that uses traditional french joinery techniques for building or doors. Other French door manufactures use stave cores -- we at Estate Millwork use solid wood. Others use dowling and screws, we use traditional mortise and tenon joints, hand jointed solid stiles and a delightful array of custom sticking profiles.

True Divided Lights -- Only the Best

We do not make our french doors cheaply, although our doors are very affordably priced for the elegant quality and craftsmanship that we offer. The trend lately has been to use faux mullions, insulated glass sheets and veneers to make a cheap doors. We still make doors in the pre-war tradition: Rich and deep sticking profiles, solid vertical grain hardwoods that have been lovingly cured in our own kilns. Each pane or "lite" is real and individual. Each mullion and muntin is carefully fitted with old world cope and stick joints. You can tell our doors from 50 feet away because they have rich texture, beautiful shadow lines and moulding, and the wonderful craftsmanship that distinguishes an heirloom quality door, from a box-store or mass producer

Many Options

Our true divided light doors are ideal for both interior and exterior applications. We can offer them with tempered glass, beveled glass, or mission and georgian mosaic sticking. These doors are top-of-the-line, and we can craft them at any size, with any glass placement, and you can quickly explore are very affordable pricing using our online design tools. But if you can not create the exact custom french door that you want, please contact us via email or phone for expert personal assistance.



Wooden Doors Fabricated from Premium Lumber Grades

Solid Wood Doors Built with Premium Grade Lumber

Stain Grade Lumber

For our louvered door products ordered in stain grade, we use FAS clear hardwood grades for both domestic and imported lumber. For projects requiring environmentally sensitive grades, we also offer FSC certification when required. We procure all of our lumber electronically, and order only the FAS clear grades. Additionally, we pre-select and inspect each shipment of lumber, and moisture check to insure that it meets our 8% standard. And as part of our routine quality process, each board from a unit of lumber is inspected as part of our quality louvered door manufacturing process.

Paint Grade Lumber

Even our economical paint grade louvered doors are manufactured from FAS grade lumber. The FAS specification controls the type of defects that are permitted, including knots, which we exclude from our paint grade products. However, features that would be considered defects in stain grade products -- color streaks, mineral discoloration etc, are not pertinent in paint grade. Typically, we use Poplar and occasionally Oak and Soft Maple for our paint grade products.

Color and Grain Matching

For high end louvered doors, we can offer a pre-selection service whereby all of the lumber required for the entire louvered door job is picked, inspected, and designated to be assembled as a unit at one time, which often results in boards from the same tree ending up in the same door for maximum consistency. When specified we can also book match raised panels and flat panels when used in our louvered doors.

Milling and Sawing Specifications

For our highly discriminating louvered door customers, we can offer our various hardwood species to be sawn in certain way, to emphasize a desirable feature of the wood. If required, the door material can be specified as flat-sawn, quarter-sawn, rift-sawn or ribbon sawn. Talk with your Estate Millwork louvered door specialist to inquire about adding these specifications to your order.

Top Quality and Elegant Custom Wood Doors

Estate Millwork creates each custom wood door from your detailed specifications. We use premium materials, state of the art equipment, and an experienced, quality oriented staff to produce our doors. We follow each of the steps below to produce the finest wooden doors on the market.

Hand Selection and Inspection of Materials

Our lumber procurement process is computer driven so that we are sure to be getting the best possible price on the highest quality materials. Once your order is "green-lighted" for production in our plant, the lumber demand is compared to our shop inventory and automatic replenishment orders are placed if necessary. When production begins on each custom door, the material is hand selected and the best of our high quality stock is used for the solid stiles of the doors. Louvers and rails are generally selected from the same lot of material to afford the best match, within the natural variation of hardwoods.

Precision Ripping of Rails and Stiles

We minimize the costs of our high quality products by maximizing the yield on the rough lumber. Once the lumber of the appropriate thickness has been selected, it is passed through our ripping department where a specialized gang rip saw is used to get the maximum yield from each board. Our operators are trained to reject defective materials either during the selection process or during the sawing process, as some defects are latent and are not visible until the board is "opened up".

Hand Jointing of All Door Components

The next step is to hand joint each rough sawn board to get a true flat edge, and to relieve any internal stress in the solid wood. This is a step that is skipped by many modern door manufactures, but one that we believe is so important that we honor the tradition. Our most skilled craftsmen in the plant are responsible for this function which requires judgement, precision and experience. Lower quality door manufacturers skip this step, or use particle cores and veneers to fake the look of a real door. But by hand jointing each board, we insure that every other step in the process is operating on a flat, smooth board, and that the door will remain stable for its lifetime.

Precision moulding of all door components

Once the rails and stiles have been ripped to width and jointed on one face, we process them through a 5 headed moulder which reduces the wooden door components (rails, stiles, louvers) to their final cross sectional dimensions and profiles. We offer 3 stock louver sizes, but can customize them to any other size or profile. Again, at this phase, parts are inspected for defects to make sure that the final piece meets our high standards

Precision CNC Machining of Mortises, Tenons and Louver Slots

Because we do not cut corners, we also use old fashioned, but time tested joinery. Our doors are held together with true mortise and tenon joints, rather than the cheaper, less time consuming and lower quality options of dowels, screws, or biscuits. Our mortise and tenon joints are so precise and tight fitting that gluing the doors is not even necessary, they hold themselves together. Our CNC eqiupment is accurate to .001 inch, and is automatically programmed by our advanced plant management system that monitors your order as it proceeds through each department. Our CNC operators are highly skilled and go through a year of specialized on the job training where they learn the safe operation of the equipment, and advanced techniques like radius and pattern machining.

Hand Assembly by Experienced Craftsmen

Once all of the custom door parts are completely machined, they are pre-sanded and then hand assembled by a team of meticulous craftsmen. On fixed louver doors, the louvers are hand beveled and inserted into the deep seat louver mortises in the stiles, and then the entire door is clamped in a clamping system while the pegs are drilled into the tenons. Operable Louver doors are assembled in a similar fashion, where each louver is set in a nylon bushing for maximum life, and a custom louver rod is attached to the louvers to give trouble free, friction free operation for many years.

Machine Sanding to tolerance

Once the door has been completely assembled, it goes through our machine sanding department -- giant sanders big enough to sand garage doors are used for multiple passes to bring the surfaces to their final dimensions and grit. In most cases our doors are machine sanded to 150 which removes most visible roughness.

Hand Sanding.

The final step in our process is the hand sanding of the doors to break edges, and to finish sand areas that are not sanded by the machine process. Our finishers are the best in the business and during this phase, they carefully inspect the finished product and either prepare it for paint or stain, or carefully pack the door for shipment.


Maple: A Premier Hardwood Choice

Maple Wood Grain

Distributed widely across North America, maple stands as one of the continent's most prevalent hardwood species, flourishing in diverse climates and landscapes. Renowned for its exceptional hardness among domestic woods, maple finds extensive use in cabinetry and flooring applications, its light blond hue offering a versatile complement to any interior decor scheme.

Featuring a fine-pored structure and tight grain, maple wood exhibits a distinctive beauty, with its nearly white sapwood prized as highly as its heartwood. While its density and hardness can pose challenges to cutting edges, maple retains a sharp, crisp edge ideal for intricate moldings. Additionally, its inherent stability renders it an excellent choice for flooring installations, ensuring enduring quality and performance.

Despite its tight grain, maple's surface is less receptive to deep penetration by stains, dyes, or wax. As such, surface film finishes like varnish and lacquer are preferred to enhance its natural beauty and protect against wear and tear.

At the heart of our selection lies premium maple hardwood sourced from the finest timber, ensuring unparalleled consistency in color and grain. Recognized for its durability and exquisite grain patterns, maple hardwood embodies a commitment to quality and craftsmanship. Its remarkable versatility allows for a myriad of finishing options, from subtle natural hues to bold, rich tones, enabling you to tailor your designs to reflect your personal style and preferences.

Beyond its aesthetic appeal, maple hardwood boasts exceptional resilience and resistance to wear, making it an ideal choice for high-traffic areas where durability is paramount. Invest in maple hardwood today and experience the enduring elegance and performance that only maple can provide, ensuring lasting beauty and value for your projects.

Handcrafted with Sustainably Harvested Lumber

At Estate Millwork, we employ a meticulous process to ensure the quality and sustainability of our lumber. Our commitment begins with the careful air drying of much of our lumber, followed by further refinement in low wattage dehumidification kilns to achieve optimal moisture levels.

Every single piece of wood we acquire undergoes thorough utilization in our production processes. Leveraging advanced automated saws and optimization software, we achieve an exceptional yield ratio of 94 percent. This means that nearly all of the wood we purchase is transformed into usable products. The small remainder, comprising mainly sawdust and chips, is utilized efficiently: either utilized as fuel to power our operations, or repurposed by providing bedding and contributing to composting for local cattle farmers.

Our dedication to minimizing waste extends to the sourcing of our materials. A significant portion of the lumber we use hails from Amish farmers within our county. These farmers adhere to traditional practices, utilizing horses for harvesting and operating vintage 1920s sawmills. Such methods not only contribute to the preservation of heritage techniques but also entail lower environmental impact compared to modern industrial approaches.

Furthermore, our commitment to sustainability is evident in the sourcing of our imported lumber. We exclusively procure lumber from plantation-grown sources, thereby ensuring that our operations do not contribute to deforestation or the depletion of natural forests. By prioritizing responsible sourcing and efficient utilization, Estate Millwork strives to uphold environmental stewardship while delivering exceptional craftsmanship.

To learn more about our sustainability practices click here


MaterialMaplePremium FAS Clear GradeRot Resistant, Insect Resistant Premium Exterior Lumber
Joinery3/4" X 3"True Mortise & Tenon,Strongest solid wooden joint
Frame Thickness1 3/8 "Solid WoodRigid Integrity
Stile Width4 15/16 "Hand JointedVertical Stability
Base Rail9 15/16 "BalanceArchitecturally Correct
Crown Rail4 15/16 "BalanceHistorically Accurate
Raised Panels1.375 " ThickSpline Jointed, Grain Reversed 2 X the glue surface and strength
FinishMachine Sand 120, Hand Sanded 150Drum,Edge & Palm sandedTop quality hand finish
PackingFoam Wrapped in Custom Built Carton1/8" Foam, 3/16 Trim Sheet 100lbProtection against damage in transit.
QuantityDescriptionDimensionsMaterial
2Left.Stile,Right.Stile 1 3/8" X 4 15/16" X 80" Maple
1BaseRail 1 3/8" X 9 15/16" X 26 1/8" Maple
1CrownRail 1 3/8" X 4 15/16" X 26 1/8" Maple
1Mullion 1 3/8" X 1 1/2" X 65 1/8" Maple
4Muntin 1 3/8" X 1 1/2" X 22 1/8" Maple
10GlassFrame 1/4" X 10 13/16" X 12 3/4" Glass
French Doors Picture