Fine Millwork. 100% American Made with Pride in Pennsylvania's Allegheny Mountains412.641.0177
Estate Millwork's beautiful V-Groove Cabinet doors are a timeless style that combines a solid rail and stile frame with an elegant field of true, individual tong and V-Groove boards that add elegance and traditional detail to any kitchen cabinet door or built in cabinet. All of our custom VGroove Cabinet Doors are built with solid hardwood frames and solid tongue and groove boards. You can select from our many species of hardwood including Poplar which is an ideal paint-grade cabinet door, or Mahogany, Teak -- for marine cabinet doors and Maple among many others.
If you are refacing existing built in cabinet doors or kitchen cabinet doors, the easiest method is to measure the widest and tallest point of the cabinet door from the inside or closing face. Once you have a list of measurements, you can enter this into our custom cabinet door designer app on this page to get instant pricing, drawings and even a photorealistic rendering of the cabinet door. For drawer fronts and spacers, you can use our drawer front designer app on our custom drawer front page
Whether you are building a solid oak library with V-Groove wainscoting or just refacing bathroom or kitchen cabinet doors, V-Groove paneling is an elegant and traditional cabinet door style that will add visual depth and charm to any room in which it is used. Because our custom made V-Groove cabinet doors an be ordered in any side, you can order wall sized wainscoting sections as well to build a full room using this rich styling.
We offer our custom cabinet doors in over 15 species of wood, and you can order them unfinished, stained with a clear coat, or painted in any color and sheen provided by a national paint brand. Our V-Groove doors are naturals aboard boats and yachts (finished with a clear spahr urethane), or in elegant traditional or modern kitchen cabinetry. Use our V-Groove Cabinet Door designer app to quickly price and visualize your project and feel free to contact our sales team for help with design, specificaiton or lead times.
Each set of custom cabinet doors we sell is hand-crafted using strong, beautiful, top-grade hardwood. An Estate Millwork door is made from solid wood rails and stiles, and is assembled using a time-tested method of peg-and-hole construction: mortise-and-tenon joinery. This assembly technique, which dates back to ancient China, is the strongest, most durable way to build fine home furnishings.
"No shortcuts" is our motto at Estate Millwork. We refuse to sell any customer a set of cabinet doors made from faux wood or veneers. We require careful, precise measuring and sawing -- because cabinet doors must fit perfectly to operate. We also frown upon slapdash assembly techniques that require glue or other cheap adhesives. Our heirloom-quality custom cabinet doors will last for generations to come, and with very little maintenance.
The short answer: anything.
Our customers install our cabinet doors in studies, dens, bedrooms, and kitchens. These quality custom doors make excellent wedding gifts, birthday presents, and new-baby furnishings. Apartment-dwellers and condominium owners love our cabinet doors, too. Installation is easy, and measuring's a cinch just use our custom online design tools to specify the measurements you need.
Customization options are limitless, so your wood cabinet doors will suit any room in your home. We offer nine gorgeous hardwood varieties, which can be stained or painted to match any type of d cor. We also carry three lines of doors the Philadelphia flat-panel collection, the Tuxedo Park raised-panel collection, and the Sonoma louvered collection. Each line features over a half-dozen panel styles and arrangements.
Your custom options don't end there. We also offer several stylized wood cuts, and can do custom inlays or beveling upon request. For those customers who require tailor-made cabinet doors to fit unusual spaces, we offer radius work, as well. Some customers opt to submit sketches or AutoCAD drawings of their dream cabinet doors, which our workers use as patterns. (Are you artistically inclined? Feel free to share your ideas.) Other customers opt for special hardware on their cabinet doors. You can choose from elegant strap hinges, New York-style L hinges, and classic square hinges to complement your new custom cabinetry.
Sustainability is a major goal of Estate Millwork's custom cabinet door manufacturing process. Each and every wood dealer we work with makes a commitment to sustainable wood harvest techniques. Whether the wood we use in your custom cabinet doors is a common domestic hardwood or an import, our wood suppliers stress the importance of renewable forestry.
Eco-consciousness doesn't stop there. The plant where we make our cabinet doors has strict recycling requirements. If our workers have wood scraps left over after making cabinet doors, they either use them in shutters, or burn them to fuel the plant. Plant managers enforce temperature controls throughout the year, and strategically schedule work shifts to ensure maximum fuel efficiency. Estate Millwork customers like you benefit from this eco-conscious care we can lower the prices on the custom cabinet doors we sell.
To order your wood cabinet doors, call or e-mail our customer service team today.
Maple is one of the widest spread species in North America and can be found in nearly every region of the continent. Maple is very hard for a domestic wood and is widely used in cabinetry and flooring, and its light blond color makes it a great species for matching any decor. It is a fine-pored wood with a very tight grain the sapwood is almost white, and Maple is one of the only trees for which the sapwood is almost as highly prized as the heartwood.
The wood's high density and hardness mean that Maple can be harsh on cutting edges, but Maple will maintain a hard, crisp edge for mouldings. The wood is quite stable, thereby making it perfect for flooring applications. Because of the tight grain, however, stains, dyes, and wax will not penetrate very deeply; therefore, surface film finishing options like varnish and lacquer are the preferred finishing methods.
At Estate Millwork we air dry much of our lumber, and after air drying we finish drying in low wattage dehumidification kilns.
Every piece of wood we purchase is used to the fullest on products, at Estate Millwork we have a very high yield ratio of 94 percent due to the use of automated saws and optimizing software. The remainimg 6 percent which is mostly sawdust and chips are either burned to heat our plant or send to local cattle farmers for bedding and composting.
Nothing is wasted. Some of Appalachian lumber we use comes from Amish farmers in our county who harvest with horses instead of mechanized equipment, and do our rough sawing on 1920s sawmills that are also extremely low input compared to larger commercial sawmills of today. All of our imported lumber is plantation grown, and not harvested from natural forests.
To learn more about our sustainability practices click here
|Material||Maple||Premium FAS Clear Grade||Rot Resistant, Insect Resistant Premium Exterior Lumber|
|Joinery||3/4" X 3"||True Mortise & Tenon,||Strongest solid wooden joint|
|Frame Thickness||3/4 "||Solid Wood||Rigid Integrity|
|Stile Width||2 1/4 "||Hand Jointed||Vertical Stability|
|Base Rail||2 1/4 "||Balance||Architecturally Correct|
|Crown Rail||2 1/4 "||Balance||Historically Accurate|
|VGroove||3/8 "||Tongue & Groove||Beautiful Reveals and Depth|
|Finish||Machine Sand 120, Hand Sanded 150||Drum,Edge & Palm sanded||Top quality hand finish|
|Packing||Foam Wrapped in Custom Built Carton||1/8" Foam, 3/16 Trim Sheet 100lb||Protection against damage in transit.|