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Stone Harbor Raised Panel Shutter
Raised Panel Shutters Picture
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Estate Millwork Stone Harbor Raised Panel Shutter In Spanish Cedar. Unfinished). 1 5/16 X 16 X 48

Quickly Design your Western Red Cedar Raised Panel Shutters

1 Width   "
2 Length   "
3 Material
4 Finish

Stone Harbor Raised Panel Shutter

  • Beautiful Mortise & Tenon Joinery
  • Elegant Styling
  • Solid Hardwood Construction
  • Fully Custom
  • Hand Crafted in USA
  • Factory Direct
  • Expert Customer Support

$ 226.04 Each. As Configured

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Premium Quality Western Red Cedar Raised Panel Shutters

CAD Drawing of Raised Panel Shutters

Elegant Raised Panel Shutters

Our Atlantic Collection of Raised Panel Shutters is based upon a sculpted raised panel surrounded by a sturdy mortise and tenon frame with beautifully proportioned rails and stiles. These shutters make stunning accents to Colonial and Georgian styles of homes, as well as many other traditional strains of architecture. Our Atlantic collection comes in a wide variety of styles, and we can further accommodate discerning home owners and architects with completely custom designs that can include custom sticking profiles, panel profiles, cut outs, radius tops and more.

Solid, Premium Hardwoods

Every raised panel shutter that we build for our customers is made to order from the finest grades of solid Western Red Cedar lumber that are available. We are especially careful with the stock that will become panels as the raised panels themselves are actually composed of multiple boards which are held together with a precision machined spline joint, and then glued and sealed with a specially formulated exterior wood glue. Each board is hand selected for the job by our state of the art software and expert craftsman. Estate Millwork does one hundred percent of the sawing, dimensioning and machining of our Western Red Cedar lumber so that we can keep the tightest control of quality.

Timeless Craftsmanship

The precisely crafted component parts receive further attention prior to assembly. The raised panels are 15/16" thick and are raised with a sweeping ogee profile that give strong highlight lines as well as gradual shadings that emphasize the true three dimensional nature of these raised panel shutters. The raised panels are set in deeply machined relief slots in the shutter frame that allow the panel to float, protecting both the Western Red Cedar frame and Western Red Cedar panel from damage when the panel slightly expands and contracts with changes in temperature. After all of the parts have been crafted, they are assembled into a raised panel shutter, glued and pegged and machine sanded. After the machine sanding process, the shutters are then hand sanded, and carefully finished to the customer's specifications which may require a natural finish, a primed/painted combination or staining.



Solid Wood Mortise and Tenons

Premium deep pocket mortise and tenon joinery

True Tenons

Our premium quality shutters are carefully constructed using a time consuming and precise operation. Whereas other lower quality shutters are made using screws, nails, dowels or biscuit joints, each of our exterior wooden shutters has a minimum of 4 hardwood tenons. The end of each rail is painstakingly machined to have a 1/2" X 1 7/8" tenon by a custom built tenoning machine that Estate Millwork developed so that we could continue to provide the best quality joinery in the industry, at an attractive price. We gave up the cost, but not the quality.

Deep Pocket Mortises

Each stile is precision machined with a minimum of two deep pocket mortises, and these mortises perfectly fit the associated tenon. Again, Estate Millwork has used precision automation to preserve the quality of our products, while reducing the cost. We have software that connects our website directly to the machines in the plant, and when a customer places an order with us, all of the precision programs for machining the mortises into the stiles are sent to the plant for automatic execution. The mortise tenon joint, is the strongest joint in millwork, and adds tremendous strength, even without the use of glue.

Hardwood Dowels

Once the tenon and mortise have been machined, the parts are put together and a hole is drilled through the mortise and the tenon. A slightly oversized hardwood dowel is driven into the hole, locking the tenon into the mortise for the life of the shutter. Even though glue is not required, Estate Millwork takes the added step of gluing the tenon into the mortise, and gluing the hardwood dowel into the stile.

Hand Assembly

In our commitment to preserving the best of quality millwork traditions in each wood shutter, we have automated much of the drudgery of some of the operations, but assembling a shutter is still something very much in the realm of craftsmanship. After all the parts of each wooden shutter are manufactured, one of our skilled craftsmen fits them together in a specialized jig for dry fitting and final assembly. We do not use pneumatic or hydraulic clamps as they can damage or over-stress the wood. The craftsman uses his innate feel for the materials to set the appropriate clamping pressure prior to drilling and doweling. Each wooden shutter receives the individual attention of craftsmen all along the way, but the final assembly is where the shutter comes together the first time, ready for years of service on your home.


Shutter Options

Thickness, Width, Height

The "slab dimensions" are the size of the actual exterior shutter from top to bottom, left to right, and the thickness. Our default standard thickness is 1 5/16", but that can be varied from 7/8" to 2 1/4" to match existing exterior shutters. The length and height can be specified to the nearest 1/16" inch. Depending upon the style of the shutter, we have made widths up to 20 feet wide, and heights up 30 feet.

Shutter Frame Dimensions

Because all of our exterior wooden shutters are custom built from true rail and stile construction, we have the ability to replicate any component dimension on existing shutters, including rail height, placement, width, thickness, and stile width and thickness. Typically, the bottom rail of our custom shutters is 4. high, and all other rails are 2 1/2" inches. Stile widths are usually 2 1/2" but we have the ability to make them of virtually any width, including different widths for left and right stiles -- sometimes used for pairs of shutters.

Custom Sticking

Out standard products are S4S, or square shoulder sticking, but we have the capability to mould any feasible profile to the inner or outer frame fields. Common choices are ogee, cove and bead, bevel, cove etc. In addition to our stock sticking profiles, we can also custom grind tooling to achieve any desired profile to either match historical wood shutters, or to meet an architects or home owner.s specifications and preferences.

Shiplapping and Beading

For operable shutters, or for decoration, our wood shutters can be machined with a bead on one face of the inside edge of the shutter, and with a ship lap on the other, allowing the shutters to overlap by 3/8" when they are in the closed position - permitting a tighter fit. The left and right shutters are machined as pairs so that in the closed position, each face of the pair has a decorative bead visible.

Panel Profiles

Our raised panel shutters can be raised with our standard scoop profile, but we offer bevels, coves, ogeees and other profiles as well. Additionally, for the extremely discriminating home owner or architect we can create new tooling to match existing historical panel profiles, or to meet with a unique custom requirement.

Louver Styles

Our louvered shutters can be fitted with either our standard bullnose louvers in 3 sizes, or with a chevron or bevel profile as options. And because we are a custom shutter maker, we can also accommodate any special profiles that are specified by the customer.

Cut Outs

Raised Panel and Flat Panel Shutters can have a limitless variety of decorative cut outs machined into the center of the panels. Common shapes are moons, anchors, trees, hearts and we have a large number of stock cut outs which we offer, as well as the ability to match custom patterns that are provided by the customer

Finishes

Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters.


What it Western Red Cedar?

Western Red Cedar Wood Grain

Although not a true Cedar, Western Red Cedar shares many of the same properties and has therefore been given the cedar name, it is actually from the Cypress family, and is often spelled "Redcedar". Western Red Cedar has a wide growth range along the west coast of the US and Canada, but scarcity has been a concern due to the ever growing demand for this outstanding exterior species. Through greater awareness and more responsible forestry practices, the supply is becoming much more balanced, the replanting rates are 5 to 1, which means that we will have more Red Cedar in 50 years than we have ever had before.

Western Red Cedar lumber is naturally rot resistant due to high levels of extractives which act as a natural fungicide, the tree has a very straight bole and high branches, which result in very few knots and a dead straight grain. The beauty of Red Cedar lumber is in the strength imparted from its long, straight grain combined with its low density, which makes it very light.


MaterialWesternRedCedarPremium FAS Clear GradeRot Resistant, Insect Resistant Premium Exterior Lumber
Joinery3/4" X 3"True Mortise & Tenon,Strongest solid wooden joint
Frame Thickness1 5/16 "Solid WoodRigid Integrity
Stile Width2 1/2 "Hand JointedVertical Stability
Base Rail4 "BalanceArchitecturally Correct
Crown Rail2 1/2 "BalanceHistorically Accurate
Raised Panels.875 " ThickSpline Jointed, Grain Reversed 2 X the glue surface and strength
ApplicationsBuilt to your requirements
FinishMachine Sand 120, Hand Sanded 150Drum,Edge & Palm sandedTop quality hand finish
PackingFoam Wrapped in Custom Built Carton1/8" Foam, 3/16 Trim Sheet 100lbProtection against damage in transit.
Raised Panel Shutters Picture