Fine Millwork. 100% American Made with Pride in Pennsylvania's Allegheny Mountains412.641.0177
When it comes to enhancing the aesthetic appeal and functionality of your home, premium wooden arched shutters stand out as a timeless and elegant choice. These exquisite window treatments not only add a touch of sophistication to your living space but also provide practical benefits. In this article, we'll explore the many advantages of premium wooden arched shutters and why they are an excellent investment for any homeowner.
Craftsmanship and Durability: Premium wooden arched shutters are a testament to superior craftsmanship. Crafted from high-quality hardwoods such as cedar, oak, or mahogany, these shutters are built to last. Their durability ensures that they will withstand the test of time, even in harsh weather conditions. This longevity makes them a sustainable and cost-effective choice for your home.
Timeless Elegance: Wooden shutters have a timeless beauty that complements any architectural style. The arched design adds a touch of elegance and sophistication to your windows, creating a focal point that enhances your home's curb appeal. Whether your home has a traditional, contemporary, or eclectic design, wooden arched shutters seamlessly blend in and elevate its aesthetics.
Energy Efficiency: Premium wooden arched shutters offer excellent insulation properties, helping you maintain a comfortable and energy-efficient home. When closed, they act as a barrier against outdoor temperatures, reducing heat transfer in the summer and heat loss in the winter. This translates to lower energy bills and a reduced carbon footprint.
Privacy and Light Control: With wooden arched shutters, you have complete control over the amount of light and privacy in your living spaces. Adjustable louvers allow you to customize the level of natural light entering your home while maintaining your privacy. This versatility makes them ideal for bedrooms, living rooms, and even bathrooms.
Increased Home Value: Investing in premium wooden arched shutters is an investment in your home's value. Potential buyers are often drawn to homes with high-quality window treatments, and wooden shutters are known to increase resale value. Moreover, their durability means you won't need to replace them frequently, saving you money in the long run.
Low Maintenance: Wooden arched shutters are surprisingly low maintenance. Regular dusting and occasional cleaning are all that's needed to keep them looking their best. Furthermore, they are less prone to staining and discoloration compared to other window treatments, ensuring they maintain their beauty over time.
Customization Options: Each home is unique, and your window treatments should be too. Premium wooden arched shutters offer a wide range of customization options, from paint and stain colors to louver sizes and hardware finishes. This allows you to tailor your shutters to match your home's specific style and decor.
Premium wooden arched shutters are more than just window coverings; they are a statement of style, quality, and practicality. Their timeless elegance, energy efficiency, and durability make them a smart choice for any homeowner looking to enhance their living space. Whether you're renovating your home or adding the finishing touches to a new build, consider investing in these exquisite window treatments to elevate both the beauty and functionality of your home.
Our premium quality shutters are carefully constructed using a time consuming and precise operation. Whereas other lower quality shutters are made using screws, nails, dowels or biscuit joints, each of our exterior wooden shutters has a minimum of 4 hardwood tenons. The end of each rail is painstakingly machined to have a 1/2" X 1 7/8" tenon by a custom built tenoning machine that Estate Millwork developed so that we could continue to provide the best quality joinery in the industry, at an attractive price. We gave up the cost, but not the quality.
Each stile is precision machined with a minimum of two deep pocket mortises, and these mortises perfectly fit the associated tenon. Again, Estate Millwork has used precision automation to preserve the quality of our products, while reducing the cost. We have software that connects our website directly to the machines in the plant, and when a customer places an order with us, all of the precision programs for machining the mortises into the stiles are sent to the plant for automatic execution. The mortise tenon joint, is the strongest joint in millwork, and adds tremendous strength, even without the use of glue.
Once the tenon and mortise have been machined, the parts are put together and a hole is drilled through the mortise and the tenon. A slightly oversized hardwood dowel is driven into the hole, locking the tenon into the mortise for the life of the shutter. Even though glue is not required, Estate Millwork takes the added step of gluing the tenon into the mortise, and gluing the hardwood dowel into the stile.
In our commitment to preserving the best of quality millwork traditions in each wood shutter, we have automated much of the drudgery of some of the operations, but assembling a shutter is still something very much in the realm of craftsmanship. After all the parts of each wooden shutter are manufactured, one of our skilled craftsmen fits them together in a specialized jig for dry fitting and final assembly. We do not use pneumatic or hydraulic clamps as they can damage or over-stress the wood. The craftsman uses his innate feel for the materials to set the appropriate clamping pressure prior to drilling and doweling. Each wooden shutter receives the individual attention of craftsmen all along the way, but the final assembly is where the shutter comes together the first time, ready for years of service on your home.
The "slab dimensions" are the size of the actual exterior shutter from top to bottom, left to right, and the thickness. Our default standard thickness is 1 5/16", but that can be varied from 7/8" to 2 1/4" to match existing exterior shutters. The length and height can be specified to the nearest 1/16" inch. Depending upon the style of the shutter, we have made widths up to 20 feet wide, and heights up 30 feet.
Because all of our exterior wooden shutters are custom built from true rail and stile construction, we have the ability to replicate any component dimension on existing shutters, including rail height, placement, width, thickness, and stile width and thickness. Typically, the bottom rail of our custom shutters is 4. high, and all other rails are 2 1/2" inches. Stile widths are usually 2 1/2" but we have the ability to make them of virtually any width, including different widths for left and right stiles -- sometimes used for pairs of shutters.
Out standard products are S4S, or square shoulder sticking, but we have the capability to mould any feasible profile to the inner or outer frame fields. Common choices are ogee, cove and bead, bevel, cove etc. In addition to our stock sticking profiles, we can also custom grind tooling to achieve any desired profile to either match historical wood shutters, or to meet an architects or home owner.s specifications and preferences.
For operable shutters, or for decoration, our wood shutters can be machined with a bead on one face of the inside edge of the shutter, and with a ship lap on the other, allowing the shutters to overlap by 3/8" when they are in the closed position - permitting a tighter fit. The left and right shutters are machined as pairs so that in the closed position, each face of the pair has a decorative bead visible.
Our raised panel shutters can be raised with our standard scoop profile, but we offer bevels, coves, ogeees and other profiles as well. Additionally, for the extremely discriminating home owner or architect we can create new tooling to match existing historical panel profiles, or to meet with a unique custom requirement.
Our louvered shutters can be fitted with either our standard bullnose louvers in 3 sizes, or with a chevron or bevel profile as options. And because we are a custom shutter maker, we can also accommodate any special profiles that are specified by the customer.
Raised Panel and Flat Panel Shutters can have a limitless variety of decorative cut outs machined into the center of the panels. Common shapes are moons, anchors, trees, hearts and we have a large number of stock cut outs which we offer, as well as the ability to match custom patterns that are provided by the customer
Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters.
Knotty alder lumber originates from the knotty alder tree (Alnus rubra), a species indigenous to the Pacific Northwest, spanning regions of both the United States and Canada. Recognizable for its distinctive features, knotty alder wood captivates with its pronounced knots, intricate grain patterns, and inviting reddish-brown hue.
Celebrated for its rustic allure and remarkable adaptability, knotty alder hardwood stands out as a unique and versatile wood species. Its captivating blend of reddish-brown and pale yellow tones, accentuated by prominent knots and natural imperfections, lends a charmingly weathered aesthetic. This rustic character makes knotty alder a favored choice for instilling warmth and character into residential and commercial spaces alike. Whether fashioning rustic cabinets, artisanal doors, or striking furniture pieces, knotty alder infuses each creation with timeless natural beauty.
The distinctive grain patterns and warm color variations of knotty alder hardwood make it a preferred selection among designers and craftsmen seeking to craft eye-catching and distinctive works. Beyond its aesthetic appeal, knotty alder is renowned for its workability and finishing ease. Whether seeking a clear finish to accentuate its natural allure or a deeper stain to amplify its rustic charm, knotty alder adapts effortlessly to your creative vision.
With our extensive assortment of knotty alder hardwood options encompassing various grades, sizes, and cuts, you possess the flexibility to manifest your creative aspirations. Whether an experienced artisan or a homeowner embarking on a renovation journey, our knotty alder hardwood ensures unparalleled quality and performance. Embrace the unique beauty and versatility of knotty alder hardwood. Explore our diverse collection today and unlock the potential to transform your living spaces into inviting havens resonating with the timeless charm of knotty alder. Choose knotty alder hardwood and yield enduring, enchanting results for your next project.
At Estate Millwork, we employ a meticulous process to ensure the quality and sustainability of our lumber. Our commitment begins with the careful air drying of much of our lumber, followed by further refinement in low wattage dehumidification kilns to achieve optimal moisture levels.
Every single piece of wood we acquire undergoes thorough utilization in our production processes. Leveraging advanced automated saws and optimization software, we achieve an exceptional yield ratio of 94 percent. This means that nearly all of the wood we purchase is transformed into usable products. The small remainder, comprising mainly sawdust and chips, is utilized efficiently: either utilized as fuel to power our operations, or repurposed by providing bedding and contributing to composting for local cattle farmers.
Our dedication to minimizing waste extends to the sourcing of our materials. A significant portion of the lumber we use hails from Amish farmers within our county. These farmers adhere to traditional practices, utilizing horses for harvesting and operating vintage 1920s sawmills. Such methods not only contribute to the preservation of heritage techniques but also entail lower environmental impact compared to modern industrial approaches.
Furthermore, our commitment to sustainability is evident in the sourcing of our imported lumber. We exclusively procure lumber from plantation-grown sources, thereby ensuring that our operations do not contribute to deforestation or the depletion of natural forests. By prioritizing responsible sourcing and efficient utilization, Estate Millwork strives to uphold environmental stewardship while delivering exceptional craftsmanship.
To learn more about our sustainability practices click here
|Machine Sand 120, Hand Sanded 150
|Drum,Edge & Palm sanded
|Top quality hand finish
|Foam Wrapped in Custom Built Carton
|1/8" Foam, 3/16 Trim Sheet 100lb
|Protection against damage in transit.
|1 5/16" X 2 1/2" X 48"
|1 5/16" X 2 1/2" X 44"
|1 5/16" X 4" X 14"
|1 5/16" X 5 9/16" X 16"
|0 SP:-10.250000 Pitch:19.500000,1 SP:11.750000 Pitch:19.500000
|3/8" X 1 3/4" X 11 7/8"
|1 5/16" X 2 1/2" X 14"