Breakers Raised Panel Door 1 3/8" X 32" X 80"


Breakers Raised Panel Door
Teak Unfinished:PaintGrade.
1 3/8" X 32" X 80"

$5,892.95 Each.

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Product Assistance

Contact We offer countless products and configurations. If you need help locating a product or tweaking a design contact us here.

2 Customize


$5,892.95 Each.

Add To Cart Button

Product Assistance

Contact We offer countless products and configurations. If you need help locating a product or tweaking a design contact us here.

Premium High Quality Teak Raised Panel Doors

When it comes to enhancing the elegance and charm of your home or office, premium wooden raised panel doors are a timeless choice that exudes sophistication and craftsmanship. In this article, we'll explore the world of premium wooden raised panel doors, highlighting their unique features, benefits, and how they can transform your living or working space.

Exquisite Craftsmanship: Premium wooden raised panel doors are a testament to the artistry and skill that goes into their creation. Crafted from high-quality wood, such as oak, maple, or cherry, these doors showcase the natural beauty of wood grains and intricate detailing. The raised panels add depth and dimension, making them a striking focal point in any room.

Elegance and Versatility: These doors are not only functional but also highly versatile in terms of design. They seamlessly complement various architectural styles, from traditional to transitional and even modern. Whether you're aiming for a classic look or a contemporary feel, premium wooden raised panel doors offer a timeless elegance that suits any interior.

Strength and Durability: Investing in premium wooden raised panel doors is an investment in durability and longevity. The solid construction and high-quality wood used ensure that these doors can withstand the test of time. With proper care and maintenance, they continue to showcase their beauty and functionality for generations.

Customization Options: Your design preferences are unique, and your doors should reflect that. Premium wooden raised panel doors come with a wide range of customization options, including wood finishes, stains, and hardware choices. This flexibility allows you to tailor these doors to your specific aesthetic vision.

Energy Efficiency: In addition to their aesthetic appeal, premium wooden raised panel doors can contribute to energy efficiency in your space. The solid wood construction provides excellent insulation, helping to maintain a comfortable temperature indoors. This can lead to energy savings and a more eco-friendly living or working environment.

Easy Maintenance: Maintaining the beauty of your premium wooden raised panel doors is hassle-free. Regular cleaning and occasional refinishing are usually all that's needed to preserve their exquisite appearance. The durability of these doors means they are less susceptible to wear and tear, making them a practical and low-maintenance choice.

Custom Built Solid Oak Doors

If you're in the market for a time-tested classic, consider an Estate Millwork all-wood custom oak door. Our careful, skilled craftsmanship and cutting-edge green plant practices ensure that each custom door we sell provides you with years of satisfaction.

Oak wood is everlasting: Oak is a highly dense hardwood that is also strong, easy to work with, and pest-resistant. Our custom oak doors look classy stained, painted, or left natural; and quality craftsmanship ensures that you'll enjoy your louvered doors for decades.

Options: Oak wood comes in two varieties: red and white. While white oak is a bit more water-resistant than its cousin, red oak adds panache because of its creamy, salmon-pink hue. Oak is also easy to work with, offering endless options for custom doors.

Explore our oak doors and our green plant

Man's carbon footprint is growing. At Estate Millwork, we aim to reduce the impact our wood door manufacturing processes have on the Earth. Our supplies are green because we only partner with sustainable-harvest wood providers. Our plant is green, too: we practice recycling and energy-saving procedures each and every day.

No matter which style of door suits your tastes, rest assured that your custom door will be made of 100 percent real oak wood. Our door experts have seen firsthand just how poorly faux-wood furnishings hold up, and we guarantee that only solid oak components go into every custom door.

We use top-grade red or white oak in all of our custom wood doors.

Red Oak or White Oak - Indoors or Outdoors

Exterior Oak Doors: Oak's natural water resistance and strength mean it is an excellent material from which to fashion a custom exterior entryway. We offer so many kinds of oak exterior doors that you might just have to take some extra time to decide on one.

Interior oak wood doors: Strong, solid oak wood doors stand up to puppies, kids, cats, foot traffic, and frequent open-and-shut motions. By insisting upon expert craftsmanship and genuine white or red oak components, we create custom wood doors that last for years and years.

Wooden Doors Fabricated from Premium Lumber Grades

Solid Wood Doors Built with Premium Grade Lumber

Stain Grade Lumber

For our louvered door products ordered in stain grade, we use FAS clear hardwood grades for both domestic and imported lumber. For projects requiring environmentally sensitive grades, we also offer FSC certification when required. We procure all of our lumber electronically, and order only the FAS clear grades. Additionally, we pre-select and inspect each shipment of lumber, and moisture check to insure that it meets our 8% standard. And as part of our routine quality process, each board from a unit of lumber is inspected as part of our quality louvered door manufacturing process.

Paint Grade Lumber

Even our economical paint grade louvered doors are manufactured from FAS grade lumber. The FAS specification controls the type of defects that are permitted, including knots, which we exclude from our paint grade products. However, features that would be considered defects in stain grade products -- color streaks, mineral discoloration etc, are not pertinent in paint grade. Typically, we use Poplar and occasionally Oak and Soft Maple for our paint grade products.

Color and Grain Matching

For high end louvered doors, we can offer a pre-selection service whereby all of the lumber required for the entire louvered door job is picked, inspected, and designated to be assembled as a unit at one time, which often results in boards from the same tree ending up in the same door for maximum consistency. When specified we can also book match raised panels and flat panels when used in our louvered doors.

Milling and Sawing Specifications

For our highly discriminating louvered door customers, we can offer our various hardwood species to be sawn in certain way, to emphasize a desirable feature of the wood. If required, the door material can be specified as flat-sawn, quarter-sawn, rift-sawn or ribbon sawn. Talk with your Estate Millwork louvered door specialist to inquire about adding these specifications to your order.

Top Quality and Elegant Custom Wood Doors

Estate Millwork creates each custom wood door from your detailed specifications. We use premium materials, state of the art equipment, and an experienced, quality oriented staff to produce our doors. We follow each of the steps below to produce the finest wooden doors on the market.

Hand Selection and Inspection of Materials

Our lumber procurement process is computer driven so that we are sure to be getting the best possible price on the highest quality materials. Once your order is "green-lighted" for production in our plant, the lumber demand is compared to our shop inventory and automatic replenishment orders are placed if necessary. When production begins on each custom door, the material is hand selected and the best of our high quality stock is used for the solid stiles of the doors. Louvers and rails are generally selected from the same lot of material to afford the best match, within the natural variation of hardwoods.

Precision Ripping of Rails and Stiles

We minimize the costs of our high quality products by maximizing the yield on the rough lumber. Once the lumber of the appropriate thickness has been selected, it is passed through our ripping department where a specialized gang rip saw is used to get the maximum yield from each board. Our operators are trained to reject defective materials either during the selection process or during the sawing process, as some defects are latent and are not visible until the board is "opened up".

Hand Jointing of All Door Components

The next step is to hand joint each rough sawn board to get a true flat edge, and to relieve any internal stress in the solid wood. This is a step that is skipped by many modern door manufactures, but one that we believe is so important that we honor the tradition. Our most skilled craftsmen in the plant are responsible for this function which requires judgement, precision and experience. Lower quality door manufacturers skip this step, or use particle cores and veneers to fake the look of a real door. But by hand jointing each board, we insure that every other step in the process is operating on a flat, smooth board, and that the door will remain stable for its lifetime.

Precision moulding of all door components

Once the rails and stiles have been ripped to width and jointed on one face, we process them through a 5 headed moulder which reduces the wooden door components (rails, stiles, louvers) to their final cross sectional dimensions and profiles. We offer 3 stock louver sizes, but can customize them to any other size or profile. Again, at this phase, parts are inspected for defects to make sure that the final piece meets our high standards

Precision CNC Machining of Mortises, Tenons and Louver Slots

Because we do not cut corners, we also use old fashioned, but time tested joinery. Our doors are held together with true mortise and tenon joints, rather than the cheaper, less time consuming and lower quality options of dowels, screws, or biscuits. Our mortise and tenon joints are so precise and tight fitting that gluing the doors is not even necessary, they hold themselves together. Our CNC eqiupment is accurate to .001 inch, and is automatically programmed by our advanced plant management system that monitors your order as it proceeds through each department. Our CNC operators are highly skilled and go through a year of specialized on the job training where they learn the safe operation of the equipment, and advanced techniques like radius and pattern machining.

Hand Assembly by Experienced Craftsmen

Once all of the custom door parts are completely machined, they are pre-sanded and then hand assembled by a team of meticulous craftsmen. On fixed louver doors, the louvers are hand beveled and inserted into the deep seat louver mortises in the stiles, and then the entire door is clamped in a clamping system while the pegs are drilled into the tenons. Operable Louver doors are assembled in a similar fashion, where each louver is set in a nylon bushing for maximum life, and a custom louver rod is attached to the louvers to give trouble free, friction free operation for many years.

Machine Sanding to tolerance

Once the door has been completely assembled, it goes through our machine sanding department -- giant sanders big enough to sand garage doors are used for multiple passes to bring the surfaces to their final dimensions and grit. In most cases our doors are machine sanded to 150 which removes most visible roughness.

Hand Sanding.

The final step in our process is the hand sanding of the doors to break edges, and to finish sand areas that are not sanded by the machine process. Our finishers are the best in the business and during this phase, they carefully inspect the finished product and either prepare it for paint or stain, or carefully pack the door for shipment.

Teak the Beautiful and Prized Golden Brown Hardwood

Teak Wood Grain

Teak wood is known for its lovely golden brown color, although when freshly machined, it can sometimes have a variable pattern. Over time, and with exposure to sun and air, the streaks mellow into the signature golden brown appearance for which Teak is so prized.

Because Teak grows in a sandy soil it has a very high naturally occurring silica content, and this silica impregnates the fibers of the wood making it nearly waterproof. As well as making the wood naturally water resistant the wood’s natural oils double as natural insect repellents. Once milled, Teak holds its shape extremely well, and that stability makes it such an attractive wood for yacht builders, as well as for other builders whose materials must perform under harsh conditions and within tight tolerances.

This resin and oil content that makes Teak wood such an outstanding exterior wood is what can also cause the dramatic color variance we see when the wood is freshly planed and cut. Greys, greens, oranges and harsh streaks will show up immediately and that prized honey brown color is gone, while this can alarming but it is important to realize that this will fade with time.

Handcrafted with Sustainably Harvested Lumber

At Estate Millwork we air dry much of our lumber, and after air drying we finish drying in low wattage dehumidification kilns.

Every piece of wood we purchase is used to the fullest on products, at Estate Millwork we have a very high yield ratio of 94 percent due to the use of automated saws and optimizing software. The remainimg 6 percent which is mostly sawdust and chips are either burned to heat our plant or send to local cattle farmers for bedding and composting.

Nothing is wasted. Some of Appalachian lumber we use comes from Amish farmers in our county who harvest with horses instead of mechanized equipment, and do our rough sawing on 1920s sawmills that are also extremely low input compared to larger commercial sawmills of today. All of our imported lumber is plantation grown, and not harvested from natural forests.

To learn more about our sustainability practices click here

MaterialTeakPremium FAS Clear GradeRot Resistant, Insect Resistant Premium Exterior Lumber
Joinery3/4" X 3"True Mortise & Tenon,Strongest solid wooden joint
Frame Thickness1 3/8 "Solid WoodRigid Integrity
Stile Width4 15/16 "Hand JointedVertical Stability
Base Rail7 15/16 "BalanceArchitecturally Correct
Crown Rail4 15/16 "BalanceHistorically Accurate
Raised Panels1.375 " ThickSpline Jointed, Grain Reversed 2 X the glue surface and strength
FinishMachine Sand 120, Hand Sanded 150Drum,Edge & Palm sandedTop quality hand finish
PackingFoam Wrapped in Custom Built Carton1/8" Foam, 3/16 Trim Sheet 100lbProtection against damage in transit.
2Stile.Left,Stile.Right 1 3/8" X 4 15/16" X 80" Teak
1Rail.Base 1 3/8" X 7 15/16" X 26 1/8" Teak
1Rail.Crown 1 3/8" X 4 15/16" X 26 1/8" Teak
10DoubleRaisedPanel.DoubleRaisedPanel.Double Raised.Raised,DoubleRaisedPanel.Double Raised.Double Raised.Raised 11/16" X 9 15/16" X 22 5/8" Teak
4Rail.Dividing 1 3/8" X 5" X 26 1/8" Teak
Raised Panel Doors Picture