Adams Flat Panel Door 1 3/4" X 32" X 80"


Adams Flat Panel Door
KnottyAlder Unfinished:PaintGrade.
1 3/4" X 32" X 80"

$950.35 Each.

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Product Assistance

Contact We offer countless products and configurations. If you need help locating a product or tweaking a design contact us here.

2 Customize


$950.35 Each.

Add To Cart Button

Product Assistance

Contact We offer countless products and configurations. If you need help locating a product or tweaking a design contact us here.

Premium High Quality Knotty Alder Flat Panel Doors

When it comes to transforming the ambiance of your living spaces, nothing exudes elegance and warmth quite like premium wooden flat panel doors. These doors are not just functional barriers; they are a statement of timeless beauty and craftsmanship. In this article, we'll explore the myriad benefits of choosing premium wooden flat panel doors for your home, how they can enhance your interior design, and why they are an excellent investment for both aesthetics and functionality.

Superior Craftsmanship: Premium wooden flat panel doors are a testament to the artistry and skill of master craftsmen. Each door is meticulously handcrafted to ensure a flawless finish and exceptional durability. The intricate details and attention to grain patterns and textures make these doors a true work of art that can instantly elevate the look of any room.

Timeless Elegance: Wood has an enduring appeal that never goes out of style. Whether your home features a classic, modern, or rustic interior design, premium wooden flat panel doors seamlessly blend in, adding a touch of timeless elegance. The warmth of wood creates a welcoming atmosphere that is both comforting and aesthetically pleasing.

Durability and Longevity: Investing in premium wooden flat panel doors means investing in doors that are built to last. High-quality wood, along with expert craftsmanship and finishes, ensures that these doors will endure for generations. Unlike some other materials, wood ages gracefully, developing a beautiful patina over time.

Customization Options: One of the significant advantages of premium wooden flat panel doors is the ability to customize them to suit your unique style and preferences. From choosing the type of wood and stain to selecting hardware and panel designs, you have the freedom to create doors that perfectly complement your home's interior.

Energy Efficiency: Wooden doors provide excellent insulation, helping to maintain a comfortable indoor temperature and reduce energy bills. Their natural insulating properties make them a practical choice for all seasons, keeping your home warm in winter and cool in summer.

Increased Property Value: Installing premium wooden flat panel doors can significantly enhance the resale value of your home. Potential buyers often appreciate the aesthetic appeal and durability of wooden doors, making your property more attractive in the real estate market.

Easy Maintenance: Contrary to common belief, wooden doors are relatively easy to maintain. With regular cleaning and periodic refinishing, these doors can retain their beauty for many years. Plus, any minor scratches or blemishes can be easily repaired, extending their lifespan.

Custom Doors for Bathrooms and Toilet Rooms

Estate Millwork doors are ideal for bathroom and toilet room partitions, privacy panels or water closet doors. Because they are hand made, they carry an air of distinction and tradition and can be used in both commercial and residential applications. Our bathroom doors can be configured with louvers, panels or a combination, and in virtually any species of hardwood.

Custom thicknesses and partition hinging

Our doors can be ordered at a full interior thickness of 1 3/8, or anywhere in the range from 3/4" to 2 1/4". If a classical locker room or club room look is desired, we recommend stained mahogany or cherry, while if the application requires paint grade, our Poplar toilet room doors are an ideal and economical choice. The flat panel designs of our partition doors is only a starting point, we also make louvered doors and can do custom detailing with quirking, appliques or patterned cut outs.

Built to Last

Like all of Estate Millworks custom doors, our flat panel bathroom doors are built with true mortise and tenon joinery and precision CNC machined hardwoods. You can use our website to browse through our door designs, and quickly price the perfect toilet room door for your application.

Wooden Doors Fabricated from Premium Lumber Grades

Solid Wood Doors Built with Premium Grade Lumber

Stain Grade Lumber

For our louvered door products ordered in stain grade, we use FAS clear hardwood grades for both domestic and imported lumber. For projects requiring environmentally sensitive grades, we also offer FSC certification when required. We procure all of our lumber electronically, and order only the FAS clear grades. Additionally, we pre-select and inspect each shipment of lumber, and moisture check to insure that it meets our 8% standard. And as part of our routine quality process, each board from a unit of lumber is inspected as part of our quality louvered door manufacturing process.

Paint Grade Lumber

Even our economical paint grade louvered doors are manufactured from FAS grade lumber. The FAS specification controls the type of defects that are permitted, including knots, which we exclude from our paint grade products. However, features that would be considered defects in stain grade products -- color streaks, mineral discoloration etc, are not pertinent in paint grade. Typically, we use Poplar and occasionally Oak and Soft Maple for our paint grade products.

Color and Grain Matching

For high end louvered doors, we can offer a pre-selection service whereby all of the lumber required for the entire louvered door job is picked, inspected, and designated to be assembled as a unit at one time, which often results in boards from the same tree ending up in the same door for maximum consistency. When specified we can also book match raised panels and flat panels when used in our louvered doors.

Milling and Sawing Specifications

For our highly discriminating louvered door customers, we can offer our various hardwood species to be sawn in certain way, to emphasize a desirable feature of the wood. If required, the door material can be specified as flat-sawn, quarter-sawn, rift-sawn or ribbon sawn. Talk with your Estate Millwork louvered door specialist to inquire about adding these specifications to your order.

Top Quality and Elegant Custom Wood Doors

Estate Millwork creates each custom wood door from your detailed specifications. We use premium materials, state of the art equipment, and an experienced, quality oriented staff to produce our doors. We follow each of the steps below to produce the finest wooden doors on the market.

Hand Selection and Inspection of Materials

Our lumber procurement process is computer driven so that we are sure to be getting the best possible price on the highest quality materials. Once your order is "green-lighted" for production in our plant, the lumber demand is compared to our shop inventory and automatic replenishment orders are placed if necessary. When production begins on each custom door, the material is hand selected and the best of our high quality stock is used for the solid stiles of the doors. Louvers and rails are generally selected from the same lot of material to afford the best match, within the natural variation of hardwoods.

Precision Ripping of Rails and Stiles

We minimize the costs of our high quality products by maximizing the yield on the rough lumber. Once the lumber of the appropriate thickness has been selected, it is passed through our ripping department where a specialized gang rip saw is used to get the maximum yield from each board. Our operators are trained to reject defective materials either during the selection process or during the sawing process, as some defects are latent and are not visible until the board is "opened up".

Hand Jointing of All Door Components

The next step is to hand joint each rough sawn board to get a true flat edge, and to relieve any internal stress in the solid wood. This is a step that is skipped by many modern door manufactures, but one that we believe is so important that we honor the tradition. Our most skilled craftsmen in the plant are responsible for this function which requires judgement, precision and experience. Lower quality door manufacturers skip this step, or use particle cores and veneers to fake the look of a real door. But by hand jointing each board, we insure that every other step in the process is operating on a flat, smooth board, and that the door will remain stable for its lifetime.

Precision moulding of all door components

Once the rails and stiles have been ripped to width and jointed on one face, we process them through a 5 headed moulder which reduces the wooden door components (rails, stiles, louvers) to their final cross sectional dimensions and profiles. We offer 3 stock louver sizes, but can customize them to any other size or profile. Again, at this phase, parts are inspected for defects to make sure that the final piece meets our high standards

Precision CNC Machining of Mortises, Tenons and Louver Slots

Because we do not cut corners, we also use old fashioned, but time tested joinery. Our doors are held together with true mortise and tenon joints, rather than the cheaper, less time consuming and lower quality options of dowels, screws, or biscuits. Our mortise and tenon joints are so precise and tight fitting that gluing the doors is not even necessary, they hold themselves together. Our CNC eqiupment is accurate to .001 inch, and is automatically programmed by our advanced plant management system that monitors your order as it proceeds through each department. Our CNC operators are highly skilled and go through a year of specialized on the job training where they learn the safe operation of the equipment, and advanced techniques like radius and pattern machining.

Hand Assembly by Experienced Craftsmen

Once all of the custom door parts are completely machined, they are pre-sanded and then hand assembled by a team of meticulous craftsmen. On fixed louver doors, the louvers are hand beveled and inserted into the deep seat louver mortises in the stiles, and then the entire door is clamped in a clamping system while the pegs are drilled into the tenons. Operable Louver doors are assembled in a similar fashion, where each louver is set in a nylon bushing for maximum life, and a custom louver rod is attached to the louvers to give trouble free, friction free operation for many years.

Machine Sanding to tolerance

Once the door has been completely assembled, it goes through our machine sanding department -- giant sanders big enough to sand garage doors are used for multiple passes to bring the surfaces to their final dimensions and grit. In most cases our doors are machine sanded to 150 which removes most visible roughness.

Hand Sanding.

The final step in our process is the hand sanding of the doors to break edges, and to finish sand areas that are not sanded by the machine process. Our finishers are the best in the business and during this phase, they carefully inspect the finished product and either prepare it for paint or stain, or carefully pack the door for shipment.

What is Knotty Alder?

Knotty Alder Wood Grain

Knotty alder lumber refers to wood that is harvested from the knotty alder tree (Alnus rubra), a species native to the Pacific Northwest region of North America, including parts of the United States and Canada. Knotty alder is known for its distinctive appearance, which is characterized by prominent knots, grain patterns, and a warm, reddish-brown color.

Knotty Alder hardwood is a unique and distinctive wood species celebrated for its rustic charm and exceptional versatility. Knotty alder hardwood features a beautiful blend of reddish-brown and pale yellow tones, enhanced by its prominent knots and natural blemishes. These knots and imperfections contribute to its rustic and weathered appearance, making it a popular choice for creating a cozy and inviting atmosphere in homes and commercial spaces. Whether you're designing rustic cabinets, handcrafted doors, or stunning furniture, knotty alder hardwood adds a touch of natural beauty that stands the test of time. Its unique grain patterns and warm color variations make it a favorite among designers and craftsmen looking to create distinctive and eye-catching pieces. Beyond its aesthetic appeal, knotty alder hardwood is known for its workability and ease of finishing. It can be smoothly cut, shaped, and stained to achieve your desired look, whether you prefer a clear finish that highlights its natural features or a darker stain that enhances its rustic character.

With our extensive range of knotty alder hardwood options, including various grades, sizes, and cuts, you have the flexibility to bring your creative visions to life. Whether you're a seasoned woodworker or a homeowner embarking on a renovation project, our knotty alder hardwood offers exceptional quality and performance. Discover the unique beauty and versatility of knotty alder hardwood. Explore our diverse selection today and unlock the potential to transform your living spaces into warm and inviting environments filled with the timeless charm of knotty alder. Choose knotty alder hardwood and create lasting, captivating results for your next project.

Handcrafted with Sustainably Harvested Lumber

At Estate Millwork we air dry much of our lumber, and after air drying we finish drying in low wattage dehumidification kilns.

Every piece of wood we purchase is used to the fullest on products, at Estate Millwork we have a very high yield ratio of 94 percent due to the use of automated saws and optimizing software. The remainimg 6 percent which is mostly sawdust and chips are either burned to heat our plant or send to local cattle farmers for bedding and composting.

Nothing is wasted. Some of Appalachian lumber we use comes from Amish farmers in our county who harvest with horses instead of mechanized equipment, and do our rough sawing on 1920s sawmills that are also extremely low input compared to larger commercial sawmills of today. All of our imported lumber is plantation grown, and not harvested from natural forests.

To learn more about our sustainability practices click here

MaterialKnottyAlderPremium FAS Clear GradeRot Resistant, Insect Resistant Premium Exterior Lumber
Joinery3/4" X 3"True Mortise & Tenon,Strongest solid wooden joint
Frame Thickness1 3/4 "Solid WoodRigid Integrity
Stile Width5 "Hand JointedVertical Stability
Base Rail10 "BalanceArchitecturally Correct
Crown Rail5 "BalanceHistorically Accurate
Flat Panels.75 " ThickSpline Jointed, Grain Reversed 2 X the glue surface and strength
FinishMachine Sand 120, Hand Sanded 150Drum,Edge & Palm sandedTop quality hand finish
PackingFoam Wrapped in Custom Built Carton1/8" Foam, 3/16 Trim Sheet 100lbProtection against damage in transit.
2Stile.Left,Stile.Right 1 3/4" X 5" X 80" KnottyAlder
1Rail.Base 1 3/4" X 10" X 26" KnottyAlder
2Rail.Crown,Rail.Dividing 1 3/4" X 5" X 26" KnottyAlder
2FlatPanel.FlatPanel 3/4" X 22 1/2" X 30 1/2" KnottyAlder
Flat Panel Doors Picture