Estate Millwork Knowledge Base - Page 45

Remodel with Finished Stair Treads

Published: August 25, 2020

Are you transitioning from carpet to hardwood floors or are you just looking to update and replace the look of a stair case. Replacing stair treads can be a simple DIY solution with a big aesthetic upside. Solid wood stair treads are not a veneered or engineered material but rather a solid wood tread that will replace the existing treads instead of placing a thin veneer cap over top of the existing tread which alters the dimensions of the stairs which can cause a tripping hazard, these veneers are also made of cheaper material and likely won't last as long as a new wooden stair tread . ...

What Makes a Door French?

Published: August 20, 2020

Do you have a new patio you'd like to have a sunny passageway to from the living room or a garden you'd like to see from your kitchen all while allowing in more natural light? French doors are a beautiful addition to any home, a majority the door is made from and glass and allow you a great view outside. Since French Doors are mostly glass they can save on some electricity costs because of the natural light they let in. Why are they Called French Doors If you are thinking they are called French doors because they originated in France you'd be right, but there is a little more to it...

Replacing Closet Doors with Sliding Barn Doors

Published: August 18, 2020

Are you looking to upgrade your current closet doors to a more modern look? Look no further than sliding barn doors . What are Sliding Barn Doors Sliding barn doors sit on a track kind of like sliding doors of past with the exception of the rail sitting on the outside of wall above the doors instead of being mounted in the opening above the doors. There are some cases where people mount the metal rail within the opening but leave it exposed, this is usually the case when the opening requires two doors and it is not possible to slide the doors past the opening in both directions. ...

Define your Home with Wooden Window Shutters

Published: August 14, 2020

Window shutters define and brighten windows while complimenting your overall exterior. Our exterior window shutters come in five different types: louvered, paneled, combination, board & batten and Bahama. They are available in a variety of different wood species including Spanish Cedar, Western Red Cedar, Cypress, Poplar, and many hardwood species as well as Azek PVC. Paneled Window Shutters There are two different types of paneled window shutters, raised panel and flat panel. Raised panel shutters are based upon a sculpted raised panel surrounded by a sturdy mortise and tenon frame wi...

It's All About your Homes Front Door

Published: August 10, 2020

Your front door is pivotal in your home's curb appeal, security and energy efficiency. Exterior doors set the tone for your home, they are usually the first thing people notice about your house when they walk up. It is important to have a well-functioning entry door because of how often you use them on a daily basis. Whether it is your front entry door or your patio door there are many different types and styles to choose from. Wood Front Doors Wood is a homeowner's guilty desire, the look of a wooden entry door is unparalleled when compared to other types of exterior doors. Wooden ...

Why Custom Millwork Makes a Difference

Mass-produced doors, shutters, and cabinets are built to standard dimensions using the fastest possible construction methods. Custom millwork takes the opposite approach: every piece is built to your exact measurements using time-tested joinery techniques that have proven themselves over centuries. The result is a product that fits perfectly, operates smoothly, and lasts for generations rather than years.

Estate Millwork builds every product in our Pennsylvania workshop using traditional mortise-and-tenon joinery. This technique interlocks the rails and stiles with precisely cut joints reinforced by hardwood dowel pins, creating a mechanical bond that does not rely solely on adhesive. Unlike pocket-screwed or biscuit-joined alternatives, mortise-and-tenon joints actually strengthen over time as the wood fibers compress and lock together.

Our manufacturing process begins with hand-selected, kiln-dried lumber graded for architectural appearance. Each board is inspected for grain pattern, color consistency, and structural integrity before entering production. CNC machinery cuts joints to thousandth-of-an-inch tolerances, and skilled woodworkers assemble, sand, and inspect every piece before it ships. This combination of modern precision and traditional craftsmanship is what separates custom millwork from stock alternatives.

Explore our product lines and design something uniquely yours: