Fine Millwork. 100% American Made with Pride in Pennsylvania's Allegheny Mountains412.641.0177
In the world of kitchen design, the desire for timeless and enduring styles is ever-present. Beadboard cabinet doors, with their classic charm and enduring appeal, have carved out a special place in many homeowners' hearts. In this article, we will explore the advantages, design options, and ways to incorporate beadboard cabinet doors into your kitchen, adding a touch of timeless elegance to your living space.
Beadboard cabinet doors bring classic charm and textured elegance to your kitchen. Their timeless beauty, versatile design options, and durability make them a top choice for homeowners looking to create a kitchen with enduring appeal. By exploring various design options and incorporating them thoughtfully into your kitchen, you can achieve a space that seamlessly combines aesthetics with functionality, providing a stylish and timeless culinary haven.
Estate Millwork manufactures elegant beadboard cabinet doors from solid hardwood with true rail and stile joinery. Our beadboard cabinet doors can be ordered in any size in a variety of styles and include custom moulded 3/8 beadboard. Beadboard cabinetry is a traditional cabinet style and is featured as vernacular in Nantucket, Martha's Vineyard, the Hamptons and many shore and lake locations. The beadboard field is not plywood, veneer or cheap thermafoil, but rather individually molded tongue and groove beadboard which gives the cabinet doors true authenticity and depth of detail. Our finishing options include any Sherwin Williams Color, as well as unfinished, primed, or clear coat stain. In addition to beadboard cabinet doors, you can complete your kitchen design using our beadboard drawer fronts.
The easiest way to reface an entire kitchen, bathroom or vanity using beadboard cabinet doors is to measure the largest width and length of each existing cabinet door, usually on the back, or closing face of the door. You can use our web app to quickly enter your dimensions and material preferences to get an instant price and rendering (in the exact color and style/) of your replacement cabinet doors. In most cases, the exsiting cabinet hinges can be reused when you install the new cabinet doors. Our beadboard cabinet doors can be manufactured in any size and can be ordered at full wall size to make elegant beadboard wainscoting as well.
Our beadboard cabinet door frames an be ordered in any thickness and any rail and stile dimensions. Each rail is machined with a true monolithic tenon and each stile has matching true mortises machined to achieve the tightest, strongest furniture-grade joint. The beadboard field in the cabinet door is crafted from individual boards molded with a 3/8 bead and set in a floating field mortise to allow for the minor expansion and contraction of wood in changing environments. The lumber we use is FAS clear grade and you can select from over 15 species including Hard Maple, White Oak, Mahogany, and Teak. Refacing existing cabinetry is an affordable way to upgrade the visual aesthetic and functionality of existing kitchen, bath and built-in cabinet doors.
Each set of custom cabinet doors we sell is hand-crafted using strong, beautiful, top-grade hardwood. An Estate Millwork door is made from solid wood rails and stiles, and is assembled using a time-tested method of peg-and-hole construction: mortise-and-tenon joinery. This assembly technique, which dates back to ancient China, is the strongest, most durable way to build fine home furnishings.
"No shortcuts" is our motto at Estate Millwork. We refuse to sell any customer a set of cabinet doors made from faux wood or veneers. We require careful, precise measuring and sawing -- because cabinet doors must fit perfectly to operate. We also frown upon slapdash assembly techniques that require glue or other cheap adhesives. Our heirloom-quality custom cabinet doors will last for generations to come, and with very little maintenance.
The short answer: anything.
Our customers install our cabinet doors in studies, dens, bedrooms, and kitchens. These quality custom doors make excellent wedding gifts, birthday presents, and new-baby furnishings. Apartment-dwellers and condominium owners love our cabinet doors, too. Installation is easy, and measuring's a cinch just use our custom online design tools to specify the measurements you need.
Customization options are limitless, so your wood cabinet doors will suit any room in your home. We offer nine gorgeous hardwood varieties, which can be stained or painted to match any type of decor. We also carry three lines of doors the Philadelphia flat-panel collection, the Tuxedo Park raised-panel collection, and the Sonoma louvered collection. Each line features over a half-dozen panel styles and arrangements.
Your custom options don't end there. We also offer several stylized wood cuts, and can do custom inlays or beveling upon request. For those customers who require tailor-made cabinet doors to fit unusual spaces, we offer radius work, as well. Some customers opt to submit sketches or AutoCAD drawings of their dream cabinet doors, which our workers use as patterns. (Are you artistically inclined? Feel free to share your ideas.) Other customers opt for special hardware on their cabinet doors. You can choose from elegant strap hinges, New York-style L hinges, and classic square hinges to complement your new custom cabinetry.
Sustainability is a major goal of Estate Millwork's custom cabinet door manufacturing process. Each and every wood dealer we work with makes a commitment to sustainable wood harvest techniques. Whether the wood we use in your custom cabinet doors is a common domestic hardwood or an import, our wood suppliers stress the importance of renewable forestry.
Eco-consciousness doesn't stop there. The plant where we make our cabinet doors has strict recycling requirements. If our workers have wood scraps left over after making cabinet doors, they either use them in shutters, or burn them to fuel the plant. Plant managers enforce temperature controls throughout the year, and strategically schedule work shifts to ensure maximum fuel efficiency. Estate Millwork customers like you benefit from this eco-conscious care we can lower the prices on the custom cabinet doors we sell.
To order your wood cabinet doors, call or e-mail our customer service team today.
Sapele lumber, sourced from the sapele tree native to the tropical regions of West Africa, stands as a prized gem in the realm of fine woodworking. Renowned for its stunning appearance, remarkable durability, and versatile nature, sapele wood is cherished by woodworkers and builders alike for its myriad of applications.
Often hailed as the "African mahogany," sapele hardwood boasts a captivating palette ranging from rich reddish-brown to deep mahogany, acquiring a luxurious patina with age that enhances its innate elegance. Its distinctive ribbon-like grain patterns and lustrous finish add an air of sophistication to any project, captivating designers and craftsmen seeking to create visually striking pieces.
Beyond its aesthetic allure, sapele hardwood offers exceptional durability, withstanding wear, decay, and rot with ease. Whether utilized for interior or exterior projects, sapele's stability and strength ensure longevity and functionality for generations to come.
Highly workable and responsive to finishing techniques, sapele hardwood lends itself to a myriad of design possibilities. Whether applying a clear finish to accentuate its rich grain or opting for a darker stain to infuse depth and character, sapele adapts effortlessly to achieve desired aesthetics. From fine furniture and cabinetry to boat building and musical instruments, sapele hardwood proves its versatility time and again, cementing its status as a valuable asset in the world of woodworking and interior design.
At Estate Millwork, we employ a meticulous process to ensure the quality and sustainability of our lumber. Our commitment begins with the careful air drying of much of our lumber, followed by further refinement in low wattage dehumidification kilns to achieve optimal moisture levels.
Every single piece of wood we acquire undergoes thorough utilization in our production processes. Leveraging advanced automated saws and optimization software, we achieve an exceptional yield ratio of 94 percent. This means that nearly all of the wood we purchase is transformed into usable products. The small remainder, comprising mainly sawdust and chips, is utilized efficiently: either utilized as fuel to power our operations, or repurposed by providing bedding and contributing to composting for local cattle farmers.
Our dedication to minimizing waste extends to the sourcing of our materials. A significant portion of the lumber we use hails from Amish farmers within our county. These farmers adhere to traditional practices, utilizing horses for harvesting and operating vintage 1920s sawmills. Such methods not only contribute to the preservation of heritage techniques but also entail lower environmental impact compared to modern industrial approaches.
Furthermore, our commitment to sustainability is evident in the sourcing of our imported lumber. We exclusively procure lumber from plantation-grown sources, thereby ensuring that our operations do not contribute to deforestation or the depletion of natural forests. By prioritizing responsible sourcing and efficient utilization, Estate Millwork strives to uphold environmental stewardship while delivering exceptional craftsmanship.
To learn more about our sustainability practices click here
|Premium FAS Clear Grade
|Rot Resistant, Insect Resistant Premium Exterior Lumber
|3/4" X 3"
|True Mortise & Tenon,
|Strongest solid wooden joint
|2 1/4 "
|2 1/4 "
|2 1/4 "
|.375 " X 2.5 "
|Interlocked Half Lap
|Machine Sand 120, Hand Sanded 150
|Drum,Edge & Palm sanded
|Top quality hand finish
|Foam Wrapped in Custom Built Carton
|1/8" Foam, 3/16 Trim Sheet 100lb
|Protection against damage in transit.
|3/4" X 2 1/4" X 30"
|3/4" X 2 1/4" X 16"
|3/8" X 3 3/16" X 12 1/8"
|3/8" X 3 3/16" X 12 1/8"