Wood Shutters and Doors Made from Premium Materials: An In-Depth Look

Published: May 19, 2020

By the Estate Millwork Design Team | Craftsmen since 1997

Estate Millwork uses the highest grades of premium hardwoods to manufacture our louvered doors and wooden shutters. We buy selectively from quality vendors and import premium exotic woods from all of the world including Africa, Asia and South America. Our domestic hardwoods are often grown in the forests that surround our plant in the Allegheny mountains of Pennsylvania, and we have long standing relationships with the premier timbering outfits in this part of the country that give us preferred access to their best stocks of material. Many of the employees in our plant started out in timbering and kiln operations, so they have a deep knowledge of, and connection to forests and hard wood processing.

Our premium grade wood shutters and doors are manufactured from Spanish Cedar, a hardwood that is dimensionally stable and has lots of natural resistance to moisture, decay, fungus and insects. Our hardwood doors and cabinetry are built from the finest grades and species of mahogany, cherry, maple, oak and walnut. We perform all of the rough milling and machining in house, so we control the quality and dimensional accuracy as well.

In addition to starting with the best quality material, we manage much of the processing directly in our plant so that the materials that have been purchased are used in the best possible way for the job. We do not finger joint, overlay or veneer our products -- everything we do is solid wood. Our employees are trained in selecting the exact right board for a job, in terms of grade, color and dimensional yield. This, in combination with our software, allows us to offer premium grade, solid wood doors, entry ways and exterior shutters at the lowest possible price. We minimize waste, off cuts, rippings through careful planning, software, and experts in the milling department. Whatever we can not use, we either donate to local farmers for use with their livestock and tillage, or we burn to heat our plant. We waste nothing, and as a result, our pricing is often lower than companies using inferior materials.

Frequently Asked Questions

What is the best wood for exterior shutters?

Spanish Cedar, Cypress, and Western Red Cedar are top choices for exterior shutters due to their natural resistance to moisture, rot, and insects. Mahogany and Teak are premium alternatives offering exceptional durability and rich coloring. The best choice depends on your climate, budget, and desired aesthetic.

How long do custom wood shutters last?

With proper finishing and maintenance, custom wood shutters can last 20 years or more. Hardwood shutters built with mortise and tenon joinery are structurally superior to composite or vinyl alternatives, and they can be refinished multiple times to extend their lifespan even further.

Can wood shutters be used in humid climates?

Yes. Species like Spanish Cedar and Cypress have natural oils that resist moisture absorption and fungal growth. Proper sealing with a marine-grade exterior finish provides additional protection. Estate Millwork kiln-dries all lumber to optimal moisture content before milling to minimize warping.

What is the difference between louvered and raised panel shutters?

Louvered shutters feature angled slats that allow airflow and light control, making them ideal for ventilation. Raised panel shutters have a solid panel with a beveled center, offering a more traditional, formal appearance. Both styles are available in custom sizes and multiple wood species.

Expert Tips for Choosing and Maintaining Wood Shutters

Always measure the exact window opening before ordering. Custom shutters are built to your specifications, and accurate measurements ensure a perfect fit without costly adjustments.
Consider your home's architectural style when selecting a shutter design. Louvered shutters complement Colonial and Coastal homes, while raised panel shutters pair well with Federal and Georgian architecture.
Apply a high-quality exterior primer and paint or UV-resistant clear coat within two weeks of installation for unfinished shutters. This seals the wood against moisture and UV damage from day one.
Inspect your shutters annually for signs of finish wear, especially on south-facing and west-facing elevations that receive the most sun exposure. Touch up any bare spots promptly to prevent moisture intrusion.