$ 557.04 Add to Cart

Nassau Louvered Door
Louvered Doors Picture
Click to rotate door
1 Material
2 Thickness
3 Width   "
4 Length   "
5 Finish
6 JambType
7 Casing
Estate Millwork Nassau Louvered Door In Poplar 1 3/8" X 32" X 80". Unfinished)

Quickly Design your Mahogany Louvered Doors

1 Material
2 Thickness
3 Width   "
4 Length   "
5 Finish
6 JambType
7 Casing

Nassau Louvered Door

  • Beautiful Mortise & Tenon Joinery
  • Elegant Styling
  • Solid Hardwood Construction
  • Fully Custom
  • Hand Crafted in USA
  • Factory Direct
  • Expert Customer Support

$ 557.04 Each. As Configured

Qty
Add To Quote Button


Request Quote Button

Anything is Possible!
E-Mail us for Custom Requests

Contact Us @ 412.489.9148

Live Chat   Estate Millwork Live Chat


Premium Quality Mahogany Louvered Mahogany Doors

CAD Drawing of Louvered Doors

Explore Custom Mahogany Doors

Estate Millwork offers custom wood mahogany doors and custom entryways that are designed with your needs and desires in mind. Our blend of 18th-century millwork and 21st-century .green. door manufacturing technologies guarantee that your custom louvered doors are built to provide you with decades of satisfaction.

Why choose custom mahogany doors?

Mahogany wood is handsome: Mahogany wood is known around the world for its lustrous red hue. The fine grain and sophisticated finish of this imported hardwood make it a perfect choice for your custom entryway needs.

Mahogany wood doors last decades: Pure mahogany wood is free from mars or pockets, and is very rot-resistant. Its exceptional strength distinguishes it from the artificial wood or synthetic fillers that are all-too-often used to construct most custom doors and entryways. Though this wood is substantial and dense, it is also very easy to carve, to shape, and to work with.

Custom mahogany wood doors: Tradition meets sustainability

Each and every one of our custom mahogany entryways is constructed from 100 percent real mahogany wood. Whether your doors are for inside or outside use, they are built to last, using old-world mortise-and-tenon joinery, double-tongued and feather-tenoned base rails, and solid hardwood components. Pick your size and shape, and we’ll customize your doors to suit your desires.

Environmentally sustainable hardwood construction is another top priority at Estate Millwork. We only use sustainable-harvest mahogany wood suppliers, while focusing on climate-control and energy conservation efforts at our plant. Less waste means a healthier Earth, and more resources we can use to do what we do best: craft genuine, custom mahogany wood doors.

Our mahogany custom wood doors do double-duty

  • Exterior mahogany wooden doors:

    Mahogany wood is very resistant to damage. Therefore, it's a perfect material for exterior wood doors. Our custom exterior mahogany entryways are designed to withstand serious beatings from the harshest elements, including New England winters and Sun Belt summers.
  • Interior mahogany wooden doors:

    Many custom door competitors believe that artificial materials and faux wood laminates are appropriate for interior entryways. We strive to improve upon the methods of our competitors, and use only genuine mahogany wood pieces and connectors for every set of custom interior doors we design. That's one reason our name is synonymous with durability.
Mahogany Doors

All of our custom wood doors and entryways are made from sustainable-harvest mahogany wood.

We have several styles of custom mahogany doors and custom entryways to offer:

  • Louvered mahogany wood doors:

    Our rugged mahogany louvered doors are designed to allow for maximum home air flow, thanks to our handcrafted, genuine wood slat-and-frame construction. When used indoors between rooms, these doors help your home temperature control systems to work at top efficiency.
  • Raised panel and flat panel mahogany wooden doors:

    Some folks prefer recessed center panels. Others prefer raised-rectangle center panels. Whether you prefer flat panel or raised panel mahogany wood doors, know that any custom door or entryway you choose from Estate Millwork is made of solid mahogany, from top to bottom.
  • True divided light mahogany doors:

    True divided light mahogany doors are a welcome addition to any home. Multiple glass panes set inside pure wood muntins (grilles) put a fresh twist on indoor displays of natural light. No matter where you place them in your home, our true divided light mahogany doors are sure to please you for years to come.
  • Mission-style mahogany wooden doors:

    The mission style, which consists of alternating wooden panels of varying thicknesses, was a popular type of door during the 1940s and 1950s eras of American architecture. Our custom mission wooden doors, made from pure mahogany wood, add accents of charm to every style of home.

Estate Millwork offers custom wood doors and custom mahogany entryways. To design your dream custom door, call one of our customer service representatives today.

Louvered Pocket Doors are an Elegant Way to Divide Living Spaces

Louvered Doors can be ordered in a sliding or bypass configuration for closets or rooms whereby the louvered door is received by an opening in the wall, either on one or both sides of the opening. Commonly used for larger doors that partition walk in closets, rooms, or living spaces, pocket doors are a very convenient way to quickly separate or unify spaces. When open, the doors are not visible. Probably the most complicated method for installation, it often requires pre-planning, for the removal of studs and the addition of headers, and it is most economically done in new construction. However, it is a very common application in well-built older homes as well, and Estate Millwork can exactly match your existing pocket doors if they need to be replaced, or to be used in a remodeling.

Precision Crafted Louvered Doors Using State of the Art CNC Machinery

Solid Louvers

Each louver in our louvered doors is precision machined in a 5 head moulder that can be configured to mould any of our 3 standard production profiles, or custom profiles as specified by the customer. We offer 1/2" X 2 1/4", 3/8" X 1 3/4", and 1/4" X 1 1/4" bullnose profiles, but also have tooling for chevron, beveled, and other louver profiles. Whether the louvered door is to use fixed louver or operable louvers, we can even create custom tooling to match existing millwork, or to provide the ultimate in personalization and detailing.

True Louvered Door Mortises and Louver Mortises

Each louver in a fixed louvered door is seated in a 7/16" deep mortise in the door stile. Our CNC machining equipment be instantly programmed to program any variation of louver size, profile, pitch, and spacing, that gives us unlimited flexibility to match historic millwork, or to create custom louvered doors to a precise specification in terms of louver count, rail placement, and air flow. In the same pass as the louver mortises are being created, our equipment also creates the larger mortises for each rail in the door. Unlike many custom door manufacturers today, Estate Millwork does not use cheap dowels, veneers, screws, or biscuits. Instead we use old fashioned mortise and tenon joints, even though they are considered by other custom door manufacturers as too expensive. Because we have invested heavily in automation, our cost to produce highly custom louvered doors using solid materials and premium joinery is much lower than other manufacturers, hence: higher quality, lower price.

Solid Tenons

The tenons on both ends of each rail are engineered to give maximum stability to the louvered door frame, and when combined with our hardwood dowling, the door frame will stay together and be extremely stable, even without glue. But of course we use glue for added strength. For larger louvered doors, we use a 10 inch baserail that has two tenons and a third feather tenon for additional strength that connects the two main tenons. These tenons are precision machined on a propriety tenon machine that Estate Millwork designed and custom built. Our sophisticated mortise and tenon joinery preserves 100% of the quality of traditional mortise and tenon joinery at a fraction of the cost.



Wooden Doors Fabricated from Premium Lumber Grades

Solid Wood Doors Built with Premium Grade Lumber

Stain Grade Lumber

For our louvered door products ordered in stain grade, we use FAS clear hardwood grades for both domestic and imported lumber. For projects requiring environmentally sensitive grades, we also offer FSC certification when required. We procure all of our lumber electronically, and order only the FAS clear grades. Additionally, we pre-select and inspect each shipment of lumber, and moisture check to insure that it meets our 8% standard. And as part of our routine quality process, each board from a unit of lumber is inspected as part of our quality louvered door manufacturing process.

Paint Grade Lumber

Even our economical paint grade louvered doors are manufactured from FAS grade lumber. The FAS specification controls the type of defects that are permitted, including knots, which we exclude from our paint grade products. However, features that would be considered defects in stain grade products -- color streaks, mineral discoloration etc, are not pertinent in paint grade. Typically, we use Poplar and occasionally Oak and Soft Maple for our paint grade products.

Color and Grain Matching

For high end louvered doors, we can offer a pre-selection service whereby all of the lumber required for the entire louvered door job is picked, inspected, and designated to be assembled as a unit at one time, which often results in boards from the same tree ending up in the same door for maximum consistency. When specified we can also book match raised panels and flat panels when used in our louvered doors.

Milling and Sawing Specifications

For our highly discriminating louvered door customers, we can offer our various hardwood species to be sawn in certain way, to emphasize a desirable feature of the wood. If required, the door material can be specified as flat-sawn, quarter-sawn, rift-sawn or ribbon sawn. Talk with your Estate Millwork louvered door specialist to inquire about adding these specifications to your order.

Top Quality and Elegant Custom Wood Doors

Estate Millwork creates each custom wood door from your detailed specifications. We use premium materials, state of the art equipment, and an experienced, quality oriented staff to produce our doors. We follow each of the steps below to produce the finest wooden doors on the market.

Hand Selection and Inspection of Materials

Our lumber procurement process is computer driven so that we are sure to be getting the best possible price on the highest quality materials. Once your order is "green-lighted" for production in our plant, the lumber demand is compared to our shop inventory and automatic replenishment orders are placed if necessary. When production begins on each custom door, the material is hand selected and the best of our high quality stock is used for the solid stiles of the doors. Louvers and rails are generally selected from the same lot of material to afford the best match, within the natural variation of hardwoods.

Precision Ripping of Rails and Stiles

We minimize the costs of our high quality products by maximizing the yield on the rough lumber. Once the lumber of the appropriate thickness has been selected, it is passed through our ripping department where a specialized gang rip saw is used to get the maximum yield from each board. Our operators are trained to reject defective materials either during the selection process or during the sawing process, as some defects are latent and are not visible until the board is "opened up".

Hand Jointing of All Door Components

The next step is to hand joint each rough sawn board to get a true flat edge, and to relieve any internal stress in the solid wood. This is a step that is skipped by many modern door manufactures, but one that we believe is so important that we honor the tradition. Our most skilled craftsmen in the plant are responsible for this function which requires judgement, precision and experience. Lower quality door manufacturers skip this step, or use particle cores and veneers to fake the look of a real door. But by hand jointing each board, we insure that every other step in the process is operating on a flat, smooth board, and that the door will remain stable for its lifetime.

Precision moulding of all door components

Once the rails and stiles have been ripped to width and jointed on one face, we process them through a 5 headed moulder which reduces the wooden door components (rails, stiles, louvers) to their final cross sectional dimensions and profiles. We offer 3 stock louver sizes, but can customize them to any other size or profile. Again, at this phase, parts are inspected for defects to make sure that the final piece meets our high standards

Precision CNC Machining of Mortises, Tenons and Louver Slots

Because we do not cut corners, we also use old fashioned, but time tested joinery. Our doors are held together with true mortise and tenon joints, rather than the cheaper, less time consuming and lower quality options of dowels, screws, or biscuits. Our mortise and tenon joints are so precise and tight fitting that gluing the doors is not even necessary, they hold themselves together. Our CNC eqiupment is accurate to .001 inch, and is automatically programmed by our advanced plant management system that monitors your order as it proceeds through each department. Our CNC operators are highly skilled and go through a year of specialized on the job training where they learn the safe operation of the equipment, and advanced techniques like radius and pattern machining.

Hand Assembly by Experienced Craftsmen

Once all of the custom door parts are completely machined, they are pre-sanded and then hand assembled by a team of meticulous craftsmen. On fixed louver doors, the louvers are hand beveled and inserted into the deep seat louver mortises in the stiles, and then the entire door is clamped in a clamping system while the pegs are drilled into the tenons. Operable Louver doors are assembled in a similar fashion, where each louver is set in a nylon bushing for maximum life, and a custom louver rod is attached to the louvers to give trouble free, friction free operation for many years.

Machine Sanding to tolerance

Once the door has been completely assembled, it goes through our machine sanding department -- giant sanders big enough to sand garage doors are used for multiple passes to bring the surfaces to their final dimensions and grit. In most cases our doors are machine sanded to 150 which removes most visible roughness.

Hand Sanding.

The final step in our process is the hand sanding of the doors to break edges, and to finish sand areas that are not sanded by the machine process. Our finishers are the best in the business and during this phase, they carefully inspect the finished product and either prepare it for paint or stain, or carefully pack the door for shipment.


Mahogany, a Hallmark of Fine Work

Mahogany Wood Grain

When Mahogany first became popular in the western world, it was exclusively sourced Central and South America, but as supply began to dwindle due to poor logging practices, manufacturers began to search for alternatives. Today we find Mahogany still as a primary species used in fine furniture making but also so much more. Mahogany is a great exterior wood option as it is much lighter weight than many of its comtemport counterparts. Its stability makes it a great option for windows and doors and the clear quality and easy workability of the species makes for outstanding millwork where find details are needed.

Mahogany is an outstanding wood to work with and has experienced recent popularity as an exterior wood, it is used extensively by window and door manufacturers due to its exceptional moisture and rot resistance. Many cabinet and furniture makers prize the wood not only for its durability, but also for its ease of machining and its deep, rich color. As it was hundreds of years ago Mahogany still remains a hallmark of fine work.


MaterialMahoganyPremium FAS Clear GradeRot Resistant, Insect Resistant Premium Exterior Lumber
Joinery3/4" X 3"True Mortise & Tenon,Strongest solid wooden joint
Frame Thickness1 3/8 "Solid WoodRigid Integrity
Stile Width5 "Hand JointedVertical Stability
Base Rail10 "BalanceArchitecturally Correct
Crown Rail5 "BalanceHistorically Accurate
Louvers 1/2 " X 2 1/4 "Solid, BullnoseTraditional Detail
Louver Pitch-67.5 DegreesFixed LouversSturdy, Air flow
Louver Spacing1.875 "Variable OptionsCustomizable
FinishMachine Sand 120, Hand Sanded 150Drum,Edge & Palm sandedTop quality hand finish
PackingFoam Wrapped in Custom Built Carton1/8" Foam, 3/16 Trim Sheet 100lbProtection against damage in transit.
Louvered Doors Picture