HANDCRAFTED IN PENNSYLVANIA'S ALLEGHENY MOUNTAINS. ADMIRED EVERYWHERE.
Custom Window
Handcrafted with Sustainably Harvested Lumber
At Estate Millwork, we employ a meticulous process to ensure the quality and sustainability of our lumber. Our commitment begins with the careful air drying of much of our lumber, followed by further refinement in low wattage dehumidification kilns to achieve optimal moisture levels.
Every single piece of wood we acquire undergoes thorough utilization in our production processes. Leveraging advanced automated saws and optimization software, we achieve an exceptional yield ratio of 94 percent. This means that nearly all of the wood we purchase is transformed into usable products. The small remainder, comprising mainly sawdust and chips, is utilized efficiently: either utilized as fuel to power our operations, or repurposed by providing bedding and contributing to composting for local cattle farmers.
Our dedication to minimizing waste extends to the sourcing of our materials. A significant portion of the lumber we use hails from Amish farmers within our county. These farmers adhere to traditional practices, utilizing horses for harvesting and operating vintage 1920s sawmills. Such methods not only contribute to the preservation of heritage techniques but also entail lower environmental impact compared to modern industrial approaches.
Furthermore, our commitment to sustainability is evident in the sourcing of our imported lumber. We exclusively procure lumber from plantation-grown sources, thereby ensuring that our operations do not contribute to deforestation or the depletion of natural forests. By prioritizing responsible sourcing and efficient utilization, Estate Millwork strives to uphold environmental stewardship while delivering exceptional craftsmanship.
Frequently Asked Questions
What sizes of custom windows can I order?
Every unit is built to your exact opening. There are no fixed sizes. Order any width and height and enter your dimensions in the online designer.
What wood species are available?
Choose from 14 solid wood species: poplar, cherry, walnut, mahogany, white oak, red oak, sapele, teak, Spanish cedar, western red cedar, cypress, maple, knotty alder, and weatherproof AZEK.
Are these suitable for interior and exterior use?
Yes. For exterior exposure choose a rot-resistant wood such as Spanish cedar, teak, or cypress, or maintenance-free AZEK.
How are they built?
Every piece is solid hardwood with true mortise-and-tenon rail-and-stile joinery, machine- and hand-sanded, and made in the USA. Never hollow-core or veneer.